Chery Tiggo 5 (T21). Manual — part 292

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23

26

Brake Pedal Assembly

On-vehicle Inspection

1. Check brake pedal free play.

a. Stop engine. Depress brake pedal several times until no vacuum is left in vacuum booster, and then

release brake pedal.

b. Depress brake pedal until resistance is felt.
c. As shown in the illustration, check the brake pedal

free play by measuring distance between pedal
position in above step and pedal position when it is
released.



Standard brake pedal free play: 1 - 9 mm

2. Adjust brake pedal free play.

a. As shown in the illustration, loosen the vacuum booster

pushrod locking nut (arrow) and rotate the vacuum
booster pushrod clockwise or counterclockwise to
adjust the brake pedal free play to the specified value.

3. Check brake pedal height.

a. As shown in the illustration, turn over the carpet and

measure distance between brake pedal center and
dash panel, which is the brake pedal height.



Standard brake pedal height: 176 - 186 mm

RT21260230

Pedal Free Play

RT21260240

Pedal Height

RT21260250

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24

26

4. Adjust brake pedal height.

a. As shown in the illustration, loosen the vacuum booster

pushrod locking nut (arrow) and rotate the vacuum
booster pushrod clockwise or counterclockwise to
adjust brake height to the specified value.

Removal

1. Remove the brake light switch assembly.

a. Disconnect the brake light switch assembly wire

harness connector (arrow).

b. Remove the brake light switch assembly by rotating it

90° clockwise or counterclockwise.

2. Remove the brake pedal assembly.

a. Using needle-nose pliers, remove the locking pin

(arrow) and pushrod pin (1) from vacuum booster
pushrod, and detach the brake pedal assembly.

RT21260240

RT21260260

RT21260270

1

RT21260190

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25

26

b. Remove 4 coupling nuts (arrow) between vacuum

booster assembly and brake pedal assembly.



(Tightening torque: 25 ± 3 N·m)

c. Remove 2 coupling nuts (arrow) between brake pedal

assembly and body.



(Tightening torque: 25 ± 3 N·m)

d. Remove the brake pedal assembly from the inside of

vehicle.

RT21260200

RT21260280

RT21260290

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Inspection

1. Check brake light switch assembly.

a. Using ohm band of digital multimeter, check for

continuity between brake light switch assembly
terminals according to the table below.
Standard Condition

If result is not as specified, replace brake light switch
assembly.

Installation

Installation is in the reverse order of removal.

-

+

RT21260300

1

2

3

4

Multimeter

Connection

Switch

Condition

Specified

Condition

Terminal 1 -

Terminal 3

Brake pedal

depressed (switch

pin released)

Continuity

Terminal 2 -

Terminal 4

Brake pedal

depressed (switch

pin released)

No continuity

Terminal 1 -

Terminal 3

Brake pedal

released (switch

pin pushed)

No continuity

Terminal 2 -

Terminal 4

Brake pedal

released (switch

pin pushed)

Continuity

CAUTION

 Make sure to tighten fixing nuts to the specified torque during installation.
 Check that brake light operates properly after completing installation.