Chery Tiggo 5 (T21). Manual — part 116
07–
50
07
Removal
1. Turn off all the electrical equipment and ignition switch.
2. Disconnect the negative battery cable.
3. Remove the engine trim cover assembly (
).
4. Remove the high-voltage cables (
5. Remove the accessory drive belt (
).
6. Remove the cylinder head cover assembly (
).
7. Remove the intake/exhaust VVT control valve (
).
8. Remove the engine timing belt (
).
9. Remove the exhaust camshaft phaser assembly.
a. While holding the hexagon surface on exhaust
camshaft with an open wrench, loosen the exhaust
phaser cover (1) with a torque wrench in the direction
of arrow as shown in the illustration, and remove the
exhaust phaser cover.
(Tightening torque: 30 N·m)
1 - Exhaust VVT Control Valve
2 - Camshaft 1st Bearing Cap
3 - Camshaft 1st Bearing Cap Fixing Bolt
4 - Intake VVT Control Valve
5 - Exhaust Camshaft Bearing Cap
6 - Exhaust Camshaft Bearing Cap Fixing Bolt
7 - Exhaust Camshaft
8 - Exhaust Camshaft Oil Seal
9 - Exhaust Camshaft Phaser Assembly
10 - Exhaust Camshaft Phaser Assembly Fixing Bolt
11 - Exhaust Phaser Cover
12 - Intake Phaser Cover
13 - Intake Camshaft Phaser Assembly Fixing Bolt
14 - Intake Camshaft Phaser Assembly
15 - Intake Camshaft Oil Seal
16 - Intake Camshaft
17 - Intake Camshaft Bearing Cap Fixing Bolt
18 - Intake Camshaft Bearing Cap
19 - Hydraulic Lifter
20 - Rocker Arm
CAUTION
Blow dirt and debris away from the upper surface of cylinder head cover with compressed air.
Be sure to wear necessary safety equipment when repairing to prevent accidents.
Try to prevent body paint surface from being scratched during removal and installation.
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b. While holding the hexagon surface on exhaust
camshaft with an open wrench, loosen the fixing bolt
of exhaust camshaft phaser assembly (1) with a
torque wrench in the direction of arrow as shown in
the illustration, and remove the exhaust camshaft
phaser assembly.
(Tightening torque: 120 ± 5 N·m)
10.Remove the intake camshaft phaser assembly.
a. While holding the hexagon surface on intake camshaft
with an monkey wrench, loosen the intake phaser
cover (1) with the open wrench in the direction of
arrow as shown in the illustration, and remove the
intake phaser cover.
(Tightening torque: 30 N·m)
b. While holding the hexagon surface on intake camshaft
with an open wrench, loosen the fixing bolt of intake
camshaft phaser assembly (1) with a torque wrench in
the direction of arrow as shown in the illustration, and
remove the intake camshaft phaser assembly.
(Tightening torque: 120 ± 5 N·m)
11.Remove the timing belt rear cover.
a. Remove the timing belt idler pulley fixing bolt (arrow)
and remove the timing belt idler pulley.
(Tightening torque: 40 + 5 N·m)
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b. Remove 6 timing belt rear cover fixing screws (arrow)
and remove the timing belt rear cover.
(Tightening torque: 5 + 2 N·m)
12.Remove the camshaft.
a. Remove 4 camshaft 1st bearing cap fixing bolts in the
order shown in the illustration and remove the
camshaft 1st bearing cap (arrow).
(Tightening torque: 8 + 3 N·m)
b. Remove the intake/exhaust camshaft bearing cap
fixing bolts separately in the order shown in the
illustration, and place the romoved camshaft bearing
caps in order.
(Tightening torque: 8 + 3 N·m)
HINT:
During removal, tighten the fixing bolts in steps in the
order shown in the illustration.
c. Remove the intake camshaft and exhaust camshaft.
d. Remove the intake camshaft oil seal and exhaust camshaft oil seal separately.
13. Remove the rocker arm and hydraulic lifter.
a. Remove the rocker arm with hydraulic lifter assembly
(1) in the direction of arrow as shown in the
illustration.
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2
4
3
E1
I1
I2
I3
I4
E2
E3
E4
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6
5
8
7
4
3
4
3
8
7
6
5
2
1
1
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b. Remove the snap spring (1) in the direction of arrow
as shown in the illustration, and separate the rocker
arm and hydraulic lifter.
Inspection
1. Check camshaft.
a. Check appearance.
Check if there are scratches on camshaft bearing and cam surface. If there are scratches, repair or
replace camshaft.
Check if there are leaking holes and cracks on camshaft bearing cap. If there are leaking holes or
cracks, replace camshaft.
b. Check camshaft journal diameter.
Measure camshaft journal diameter with the outer
diameter micrometer.
If camshaft journal diameter is not within the specified
range, replace camshaft.
c. Check cam lift.
Measure cam lift with the outer diameter micrometer
as shown in the illustration.
If camshaft cam lift is not within the specified range,
replace camshaft.
d. Check camshaft axial clearance.
Reinstall the camshaft.
Keep measuring rod of dial indicator contacting
with front end of camshaft. Turn the dial of dial
indicator to reset it to zero.
Push camshaft forward and backward gently (do
not rotate camshaft) and read the value from dial
indicator.
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Measurement Item
Specification
(mm)
Intake Camshaft Journal
23.947 - 23.960
Exhaust Camshaft Journal
23.947 - 23.960
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Measurement Item
Specification
(mm)
Intake Camshaft Journal
37.65
Exhaust Camshaft Journal
37.06
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