Chery Tiggo 5 (T21). Manual — part 504

47–

32

47

15.Remove the front left door outside handle base assembly.

a. Remove the fixing screw (arrow) from the front door

outside handle base assembly, and remove the front
left door outside handle base assembly.



(Tightening torque: 5 ± 1 N·m)

16.Remove the front left door outside handle front gasket.

a. Disengage the claws from the front door outside handle front gasket, and remove the front left door

outside handle front gasket.

17.Remove the front left door outside handle rear gasket.

a. Disengage the claws from the front door outside

handle rear gasket, and remove the front left door
outside handle rear gasket.

18.Remove the front left door outer weather bar (

See page 43-47

).

19.Remove the front left door glass assembly (

See page 43-49

).

20.Remove the front left door glass rear guide rail assembly (

See page 43-51

).

21.Remove the front left door power glass regulator assembly (

See page 43-53

).

22.Remove the front left door lock assembly (

See page 37-41

).

23.Remove the front left door assembly.

a. Remove 3 fixing bolts (arrow) between front door

hinge assembly and door.



(Tightening torque: 70 ± 3 N·m)

RT21470400

RT21470410

RT21470420

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33

47

b. Remove the front left door assembly.

24.Remove the instrument panel assembly (

See page 45-17

).

25.Remove the instrument panel crossmember assembly (

See page 45-24

).

26.Remove the front left door hinge assembly.

a. Remove 4 fixing bolts (arrow) between front door

hinge assembly and body.



(Tightening torque: 70 ± 3 N·m)

b. Remove the front door upper hinge assembly (1) and

front door lower hinge assembly (2).

Installation

Installation is in the reverse order of removal.

Adjustment

1. Adjust the front left door assembly.

a. Loosen the fixing bolts on the front door hinge

assemblies and adjust the front door assembly
position in the direction of arrow as shown in the
illustration.

RT21470430

1

2

WARNING

 Be sure to wear safety equipment to prevent accidents when installing front door assembly.
 When installing front door assembly, an assistant is needed to hold front door to prevent front door from

dropping to cause accidents during operation.

CAUTION

 Make sure damaged clips are replaced and front door protector assembly is installed in place when

installing front door protector assembly.

 Stick protective film in specified position, not in a wrong position or a asymmetric position between left

and right sides or cover the holes of other installation parts.

 DO NOT drag protective film when sticking it. It should be done under its original condition and ensure

sheet metal is clean before assembly.

 Finished protective film should have no defects, such as wrinkles, bubbles or turnups.
 Finished protective film should have powerful adherence. Protective film sticking should be finished at

one time. Avoid repeat sticking.

RT21470440

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47

b. Tighten the fixing bolts on the front door hinge

assemblies to the specified torque after adjustment.



(Tightening torque: 70 ± 3 N·m)

c. Loosen the fixing bolts on the front door hinge

assemblies and adjust the front door assembly
position in the direction of arrow as shown in the
illustration.

d. Tighten the fixing bolts on the front door hinge assemblies to the specified torque after adjustment.



(Tightening torque: 70 ± 3 N·m)

e. Standard ranges of clearance and alignment between installation positions of front door assembly and

each part are as follows:
Clearance between front door assembly and rear door assembly: 4.0 ± 1.0 mm.
Clearance between front door assembly and front fender assembly: 4.0 ± 1.0 mm.
Clearance between apron plate assembly and front door trim board assembly: 6.0 ± 1.8 mm.

f. After adjustment, make sure alignment between front door assembly and rear door assembly is within

the standard range.
Standard alignment: 0

mm

g. After adjustment, make sure alignment between front door assembly and front fender assembly is

within the standard range.
Standard alignment: 0

mm

RT21470450

6.0±1.8

Front door

4.0±1.0

Rear door

Front door

4.0±1.0

+1.0

0

0

RT21470460

+1.0

0

0

Front fender

Front door trim board

Apron plate

+1.0
0

+1.0
0

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47

2. Adjust the front left door lock striker assembly.

a. Slightly loosen the fixing screws on the front door lock

striker and tap it with a plastic hammer in the direction
of arrow as shown in the illustration to adjust the
striker position.

b. Tighten the fixing screws on the front door lock striker to the specified torque after adjustment.



(Tightening torque: 10 ± 1 N·m)

Inspection

After front left door assembly is adjusted, perform the following inspections:
1. Check front door assembly for wear or deformation during installation, and repair it as necessary.
2. Check if fixing bolts and fixing screws are set in position. Tighten them to the specified torque as

necessary.

3. Check if clearances and alignment between front door assembly installation position and each component

are within the specified range. Adjust if necessary.

RT21470470