Chery Tiggo 5 (T21). Manual — part 199

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6. Remove the 2nd needle roller bearing.

a. Remove the 2nd needle roller bearing (1) from output

shaft.

7. Remove the 1st driven gear and 1st-2nd synchronizer gear hub.

a. Remove the 1st-2nd synchronizer ring set (2).
b. Remove the 1st-2nd synchronizer outer race (1).

c. Using snap spring calipers (1), remove the snap ring

(2).

d. Secure a special tool to the 1st driven gear.

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e. Using a hydraulic press (1), press the 1st driven gear

and 1st-2nd synchronizer (3) out of output shaft (2),
and remove the 1st driven gear and 1st-2nd
synchronizer.

8. Remove the 1st needle roller bearing.

a. Remove the 1st needle roller bearing (1) from output

shaft.

9. Remove the output shaft front bearing.

a. Using a special tool (1), secure the output shaft front

bearing (2).

b. Using a hydraulic press (1), press the output shaft

front bearing (3) out of output shaft (2), and remove
the output shaft front bearing.

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Assembly

1. Install the output shaft front bearing.

a. Using a hydraulic press (1), press the output shaft

front bearing (3) into the output shaft (2).

2. Install the 1st needle roller bearing.

a. Apply transmission oil to the 1st needle roller bearing

(1), and install it to the output shaft.

3. Install the 1st driven gear.

a. Apply transmission oil to the 1st driven gear (1), and

install it to the output shaft.

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CAUTION

 When pressing the bearing, make sure that pressure is applied to bearing inner race as the bearing may

be damaged due to uneven force.

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4. Install the 1st synchronizer ring set.

a. Apply transmission oil to the 1st synchronizer ring set

(arrow), and install it to the output shaft.

5. Install the 1st-2nd synchronizer gear hub and 1st driven gear.

a. Place the 1st-2nd synchronizer gear hub (1) in place,

and then press it into the output shaft with a hydraulic
press.

b. Using snap spring calipers (1), install the snap ring

(2).

6. Install the synchronizer ring set.

a. Apply transmission oil to the synchronizer ring set

(arrow), and install it to the output shaft.

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