Chery Tiggo 5 (T21). Manual — part 200
17–
54
17
7. Install the synchronizer outer race.
a. Apply transmission oil to the synchronizer outer race
(arrow), and install it to the output shaft.
8. Install the 2nd needle roller bearing.
a. Apply transmission oil to the 2nd needle roller bearing
(arrow), and install it to the output shaft.
9. Install the 2nd driven gear.
a. Apply transmission oil to the 2nd driven gear (1), and
install it to the output shaft.
10.Install the 3rd driven gear.
a. Using a hydraulic press, press the 3rd driven gear (1)
into the output shaft.
RT21171010
RT21170880
1
RT21171020
RT21171030
1
17–
55
17
11.Install the gear shaft bushing.
a. Apply transmission oil to the gear shaft bushing (1),
and install it to the output shaft.
12.Install the 4th and 5th driven gears.
a. Using a special tool (1), secure the 4th and 5th driven
gears (2).
b. Using a hydraulic press (1), press the 4th and 5th
driven gears (3) into the output shaft (2).
c. Using snap spring calipers (1), install the snap ring.
1
RT21170850
2
1
RT21171040
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2
3
RT21171050
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RT21170820
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56
17
13.Install the output shaft rear bearing.
a. Using a hydraulic press (1), press the output shaft
rear bearing (3) into the output shaft (2).
Inspection
1. Using a feeler gauge, measure clearance between 1st
driven gear and synchronizer ring.
Standard value: 1.54 mm
Limit value: 1.240 - 1.840 mm
2. Using a feeler gauge, measure clearance between 2nd
driven gear and synchronizer ring.
Standard value: 1.54 mm
Limit value: 1.240 - 1.840 mm
3. Using a feeler gauge, measure clearance between 2nd
driven gear and 3rd driven gear.
Standard value: 1.2 mm
Limit value: 0.72 - 1.68 mm
1
2
3
RT21171060
CAUTION
Check gears on the output shaft for smooth rotation after installation.
Check engagement of gears on the output shaft for looseness or sticking.
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RT21173052
RT21173053
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57
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Transmission External Accessory
Removal
1. Shift transmission to the neutral position.
2. Remove the shift shaft locating bolt.
a. Remove the shift shaft locating bolts (1) from
transmission case.
3. Remove the back-up light switch.
a. Remove the back-up light switch (arrow) from
transmission case.
4. Remove the gear shift mechanism locating bolt.
a. Remove the gear shift mechanism locating bolt
(arrow) from transmission case.
5. Remove the reverse idler gear shaft locating bolt.
a. Remove the reverse idler gear shaft locating bolt
(arrow) from transmission case.
1
RT21171070
RT21170190
RT21170180
RT21171080
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