Chery Tiggo. Manual — part 304
MANUAL TRANSAXLE UNIT REPAIR
Transaxle
Specifications
Torque Specifications
DESCRIPTION
TORQUE (N·m)
Gear Shift Mechanism Housing Bolt
18
Gear Positions Self-Locking Bolt
35
Reverse Gear Bolt
20
Reverse Gear Cap Bolt
20
Rear Transaxle Bearing End-Plate Bolt
6.9
Transaxle To Clutch Housing Bolt
44
Bearing Input Shaft Bolt
18
Disassembly
1. Place the transaxle on a workbench.
2. Remove the clutch fork (2) and remove the release
bearing (1).
NOTE: The release bearing (1) is not serviceable.
3. Set the transaxle gear in the neutral position.
Remove the gear shift mechanism housing retain-
ing bolts (1), and remove the gear shift mechanism
housing.
(Tighten: Gear shift mechanism housing bolts to
18 N·m)
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4. Remove the three gear positions self-locking bolts
(1).
(Tighten: Three gear positions self-locking bolts to
35 N·m)
5. Remove the reverse gear bolt (1).
(Tighten: Reverse gear bolt to 20 N·m)
6. Remove the 6 reverse gear cap bolts (1), and
remove the cap.
(Tighten: Reverse gear cap bolts to 20 N·m)
7. Gently pry the idler gear downward using a screw-
driver, and then remove the idler gear assembly.
MANUAL TRANSAXLE UNIT REPAIR
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8. Remove the 10 rear transaxle bearing end-plate
bolts (1), and then remove the bearing cap.
(Tighten: Rear transaxle bearing end-plate bolts to
6.9 N·m)
9. Remove shaft clip (3) and shaft clip (1) from the
shafts, and then remove bearing collar (2).
10. Remove the transaxle to clutch housing bolts (1),
and then use a pry bar to remove the transaxle
housing.
(Tighten: Transaxle to clutch housing bolts to
44 N·m)
11. Perform the following steps to remove the transaxle
housing (1).
MANUAL TRANSAXLE UNIT REPAIR
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12. Tap the transaxle housing and use a suitable tool
to remove the transaxle housing.
13. Remove the 3 front bearing input shaft bolts (1).
(Tighten: Bearing input shaft bolts to 18 N·m)
14. Grasp the input shaft assembly, output shaft assembly, 1st-2nd shift fork, 3rd-4th shift fork and 5th-reverse fork
shaft together and remove.
15. Remove the differential assembly (1) upward (as
shown in the figure).
NOTE: Pre-tighten the shim of the differential cone
bearing.
16. Remove the magnet (1) and wipe the magnet
clean.
MANUAL TRANSAXLE UNIT REPAIR
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