Chery Tiggo. Manual — part 305
Inspection
1. Place a tin solder sheet (1) (approximate length is
10 mm and diameter is 1.6 mm) on the specified
part of the transaxle housing, and then install the
differential outer bearing race.
2. Install the clutch housing, and tighten the bolts to
the specified torque.
3. Replace the tin solder sheets with thicker tin solder
sheets.
4. With a micrometer, measure the thickness (T) of
the flattened tin solder sheet.
• Select the thickness of the shim to be installed
according to the following equation.
− Thickness of washer: (T + 0.005 mm) - (T +
0.11 mm)
5. Do not clean the release bearing.
6. Clean the sealing surface of all contaminates, remove all old sealant, and clean all bolt holes.
7. Check all parts for damage, replace any damaged parts if necessary.
8. Always align the bearing cap (1) with the shaft
opening. Align the bearing collar to the bearing cap
opening (as the two circular rings indicate in the
figure).
MANUAL TRANSAXLE UNIT REPAIR
LTSM080026
LTSM080027
LTSM080131
9. Place the transaxle in the neutral position when
installing the self-locking bolts for the gear posi-
tions. The notches (1) of the shift fork guide block
should align in the same line.
10. Place the transaxle in the neutral position (1) when
the gear shift mechanism housing assemble is in
the position of the selector finger in the gear shift
mechanism housing assembly shown in the figure.
11. Alternate tightening each bolt to the specified torque.
Assembly
1. Install the input shaft together with the output shaft.
2. Install the 5th-reverse gear shifting fork/fork stalk-5th-reverse gear fork/3rd-4th gear shifting fork/fork stalk–3rd-
4th fork.
3. Move the gear bushing-3rd-4th gear (1) and the
gear bushing-5th-reverse gear (2) in the direction
shown in the figure.
MANUAL TRANSAXLE UNIT REPAIR
LTSM080132
LTSM080133
LTSM080028
08
4. Install the 3rd-4th gear shifting fork (2) and its fork
stalk (1) and the 5th-reverse gear shifting fork (3)
and its stalk (4).
5. Install all gear shifting forks into the gear hub, and
at the same time, move the fork stalks (1) & (2) in
the direction shown in the figure.
6. Install the locking pin.
7. Using special tools MB-990938 (1) and MB-990935
(2), install the outer bearing race.
MANUAL TRANSAXLE UNIT REPAIR
LTSM080029
LTSM080024
LTSM080030
LTSM080031
8. Install the transaxle housing.
9. Apply a 1 mm to 1.2 mm diameter of sealant on
the specified position of the transaxle housing.
CAUTION:
The sealant line applied should be uniform and
continuous and without breaks.
10. Tighten the transaxle housing bolts to the specified torque.
11. Install the bottom transaxle cover.
12. Apply a 1 mm to 1.2 mm diameter of sealant on
the specified position of the transaxle housing.
CAUTION:
The sealant line applied should be uniform and
continuous and without breaks.
13. Apply transaxle fluid to the O-ring of speed sensor.
(Transaxle fluid: 75W-90)
MANUAL TRANSAXLE UNIT REPAIR
LTSM080032
LTSM080033
LTSM080034
08
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