Chery Tiggo. Manual — part 314
Operation
The differential operates through the gear mesh with the ring gear bolted to the differential case. The engine power
is transmitted to the axle shafts through the pinion mate and side gears. The side gears are connected to the axle
shafts.
Specifications
Clearance Specifications
Clearance Between Side Gear And Planetary Gear
0.028 - 0.150 mm
Adjusting Washer
0.93 - 1.00 mm
Special Tools
Installer Connector (40 mm)
MD-998819
Installer Cap
MD-998812
1 - Front/Rear Bearing Of Differential
2 - Adjustment Gasket-Axle Shaft Gear
3 - Axle Shaft Gear
4 - Planetary Gear Shaft
5 - Thrust Washer
6 - Spherical Washer-Planetary Gear
7 - Anchor Pin-Planetary Gear Shaft
8 - The Driving Gear-Speedometer
9 - Differential Housing
10 - The Driven Gear Of Main Reducing Gear
11 - Bolt-The Driven Gear Of Main Reducing Gear And The
Differential Housing
GENERAL INFORMATION
LTSM080109
Bearing Remover
MD-998801
Fluid Installer
MD-998325
GENERAL INFORMATION
08
DIFFERENTIAL UNIT REPAIR
Differential Carrier
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• MD-998801 - Bearing Remover
1. Remove the transaxle input shaft assembly, transaxle output shaft assembly, 1st-2nd shift fork, 3rd-4th shift fork
and 5th-reverse fork shaft together as a unit (See Transaxle Assembly Unit Repair in Section 08 Transaxle).
2. Remove the transaxle differential assembly.
3. Mount the differential in a vice.
4. Remove the drive gear bolts (1).
5. Using special tool MD-998801 (1), disassemble the
differential-front/rear shaft bearing.
6. Tap the drive gear off the differential case assembly using a suitable tool.
7. Remove the pinion mate shaft use a suitable tool.
LTSM080117
LTSM080110
LTSM080112
8. Turn the pinion mate gear, then remove the pinion mate gear, pinion mate thrust washer, side gear and side gear
thrust washer from the differential case.
Inspection
1. Clean all components.
2. Inspect the following components for wear:
• Ring gear
• Adjusting washers
• Side gears
• Spherical washers
• Planetary gears
• Planetary gear shaft
Assembly
1. Install the adjustment shim-axle shaft gear/axle shaft gear/spherical washer-planetary gear/planetary gear/plan-
etary gear shaft.
2. Assemble the spherical washer on the back of axle
shaft gear, and then install the axle shaft gear on
the differential.
NOTE :
The adjustment shim with intermediate thickness (0.93 to 1.00 mm) shall be assembled when a new axle shaft gear
is installed.
3. Place the spherical washer on the back of any planetary gear to make two planetary gears engage simulta-
neously with the axle shaft gear. Turn these gears, and at the same time, install them in their proper positions.
4. Insert and install the planetary gear shaft.
5. Measure the gear clearance between the axle shaft
gear and the planetary gear.
(Standard value: 0.08 to 0.15 mm)
6. If the measured gear clearance doesn’t conform to
the standard value, select and install the adjust-
ment shim, and then measure the gear clearance
again.
NOTE :
Adjust the gear clearance until the gear clearance of
both sides is the same as each other.
DIFFERENTIAL UNIT REPAIR
LTSM080111
LTSM080113
08
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