Chery Tiggo. Manual — part 309
Assemble
1. Using special tools MB-998801 (4), MB-998812 (1)
and MB-998818 (2), install the output shaft front
bearing race (3).
2. Install the snap ring-output shaft front bearing (1).
Select the snap ring and install it to maintain the
proper axial clearance of the output shaft front
bearing.
(Standard Value: 0.01 mm to 0.12 mm)
3. Using special tools MB-998812 (1), MB-998814 (2)
and MB-998825 (3), install the sleeve-1st gear (4).
4. Install the 1st-2nd gear synchronization ring.
Install the 1st-2nd gear synchronizer ring correctly
on the specified position of synchronizer ring
shown in the figure.
MANUAL TRANSAXLE UNIT REPAIR
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5. Install the gear hub-1st-2nd gear.
Install the gear hub-1st-2nd gear in the position (1)
shown in the figure.
CAUTION:
Using special tools MD-998814 (1), MD-998815
(2) and MD-998825 (3), install the synchronizer
ring (4). Ensure that the synchronizer ring is
not locked when installing the gear hub.
6. Install the gear hub sleeve-1st-2nd gear synchro-
nizer.
• Install the gear bushing on the position (1)
shown in the figure.
• Ensure that the two deep tooth spaces of the
gear hub (1) are correctly aligned with the two
high racks of the gear hub during the installa-
tion of gear bushing.
MANUAL TRANSAXLE UNIT REPAIR
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7. Install the synchronizer Ring.
8. Using special tools MB-998812 (1), MB-998814 (2)
and MB-998822 (3), install the sleeve-2nd gear (4).
9. Using special tools MB-998812 (1), MB-998814 (2)
and MB-998822 (3), install the 3rd driven gear (4).
10. Install the snap ring-3rd driven gear (1). Install the
snap ring to maintain the proper axial clearance of
the output shaft 3rd driven gear.
(Standard Value: -0.01 mm to 0.09 mm)
MANUAL TRANSAXLE UNIT REPAIR
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11. Using special tools MB-998812 (1), MB-998813 (2)
and MB-998819 (3), install the 4th driven gear (4).
12. Using special tools MB-998812 (1), MB-998813 (2)
and MB-998819 (3), install the sleeve-5th gear (4).
13. Install the gear hub-5th-reverse gear.
Install the gear hub-5th-reverse gear in the position
(1) shown in the figure.
CAUTION:
Using special tools MD-998812 (1), MD-998813
(2) and MD-998819 (3), install the synchronizer
ring (4). Ensure that the synchronizer ring is
not locked when installing the gear hub-5th-re-
verse gear.
MANUAL TRANSAXLE UNIT REPAIR
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