Chery Tiggo. Manual — part 310
14. Using special tools MB-998812 (1) and MB-998818
(2), install the reverse driven gear/needle bearing-
reverse gear/sleeve-reverse gear (3).
15. Using
special
tools
MB-9988112
(1)
and
MB-998818 (2), install the input shaft rear bearing
(3).
16. Install the outer ring-1st-2nd gear synchronizer
ring/steel ring-1st-2nd gear synchronization ring/in-
ner ring-1st-2nd gear synchronization ring (1).
• Inspect the conical surface of the clutch gear
for any damage or breakage on the gear
surface.
• Install the outer ring (2) and inner ring (4), and
then press them down to the gear (1) to mea-
sure the clearance “A”. If “A” is less than the
limit value, the rings (3) should be replaced-
.Limit Value: 0.5 mm
CAUTION:
The outer ring, inner ring or steel, are replaced
as a complete set.
MANUAL TRANSAXLE UNIT REPAIR
LTSM080081
LTSM080082
LTSM080083
LTSM080084
17.
Install the gear bushing and hub of synchronizer:
• Assemble the gear bushing together with the
gear hub of synchronizer, and then inspect for
smooth operation without lockup.
• Inspect the front/rear of the interior surface of
the gear bushing for any damage.
• Inspect the synchronizer springs for any weak
springs or damage.
CAUTION: The gear bushing or gear hub of
the synchronizer are replaced as a com-
plete set.
18.
Install the transaxle gear:
• Inspect the gear surface of the skew gear and
clutch gear (1) for any damage.
• Inspect the conical surface of the synchronizer
(2) for thickening, damage or wear.
• Inspect the internal diameter of the front/rear
surface of the gear.
MANUAL TRANSAXLE UNIT REPAIR
LTSM080059
LTSM080085
08
Output Gear For Reverse Gear
Disassemble
1. Remove the thrust plate snap ring (5)
2. Separate the thrust plate (4) and the reverse gear (3).
3. Separate the needle bearing (2) and idle gear shaft (1).
Inspection
Needle Bearing
• Assemble the shaft together with the gear, and then examine whether they can slide smoothly without sagging
or noise.
• Inspect the bearing cage for any damage.
1 - Idler Gear Shaft
2 - Needle Bearing
3 - Reverse Gear
4 - Thrust Plate
5 - Thrust Plate Snap Ring
MANUAL TRANSAXLE UNIT REPAIR
LTSM080086
5th-Reverse Gear Shift Fork
Disassemble
1. Separate the 5th-Reverse shift fork from the shift
fork assembly.
2. Use a suitable tool to remove the shift fork spring
pin from the shift fork and the shift fork shaft.
3. Remove the spring pins (3) from the 5th shift fork shaft (1).
4. Separate the 5th shift fork (2) and the reverse fork rack (4) from the 5th shift fork shaft (1).
5. Separate the backup lamp switch driving block (5) from the 5th shift fork shaft (1).
1 - 5th Shift Fork Shaft
2 - 5th Shift Fork
3 - Spring Pin for Fork Shaft
4 - Reverse Fork Rack
5 - Driving Block - Backup Light Switch
6 - 5th-Reverse Shift Fork Shaft Assembly
MANUAL TRANSAXLE UNIT REPAIR
LTSM080192
VISM020015
LTSM080136
08
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