Chery S11 / Chery QQ. Manual — part 265

Chery QQ Maintenance Manual Transmission System

7. Hammer the synchronizer assembly.

Notice:

Use special tool support right output shaft ，avoid bearing holding

race destroy。

When installing the synchronizer assembly, keep the synchronizer insert

and the synchronizer insert on the synchronizer assembly face to face.

After installation, check if the 1st gear turns smoothly.

Fig.3-40
8. Spread lubricant on the snap ring and needle roller bearing, and then install the

2nd synchronizer ring and 2nd driven gear.

1-1st driven gear

2- Synchronizer assembly

3- Snap ring

4- Needle roller bearing

5-2nd synchronizer ring

6-2nd driven gear

1- Synchronizer assembly

2-1st Synchronizer ring

3-1st driven gear

4- Right bearing

5- Special tool

6- Special tool

7- Special tool

Fig.3-41

Notice: Be sure the snap ring has been installed in the clitellum.

9、Install the 3rd driven gear and spacer.

Notice: It is suggested that first install the 3rd driven gear and spacer , secondly
install the 4th driven gear, in this way, the output shaft will not bear too much
pressure.

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Chery QQ Maintenance Manual Transmission System

1-3rd、4th Spacer

2-3rd driven gear

3- 2nd driven gear

4- Special tool

5- Special tool

Fig.3-42

10. Use the same special tools to install the 4th driven gear.
11. Use hammer or special tools to install the left bearing.

Notice: To protect the bearing, use the special tools (shown in the figure) to support
the bearing.

1- Left bearing

2-4th driven gear

3-Right bearing

4- Special tool

5- Special tool

Fig.3-43

（6） Shift and select lever shaft control system

Shift and select lever shaft assembly:

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Chery QQ Maintenance Manual Transmission System

F

Fig.3-44 Shift and select lever shaft assembly

1- Shift and select lever shaft 2- Gasket 3- Slotted spring pin 4- Select
lever shaft 5- Slotted spring pin 6- Spring
7- Shift cam spring 8- Shift cam 9- Slotted spring pin
10- Return spring 11- Interlock 12- Slotted spring pin 13- Return
spring 14-E- snap ring

1.Use the professional tools to remove the 4 pin,3 E- snap ring and compant from

the select lever shaft.

2. Clear up all the parts, if necessary, please replace the used parts.
3. Install according to the reverse process.

Notice:

When hammering the slotted spring pin, use the wood block to support to

prevent bending the shift and select lever shaft.

When installing reverse、5th Interlock roller, first enlace the cam return

spring, secondly hammer the slotted spring pin.

Keep the identical directions of the select lever shaft、reverse、5th shift cam

and spring.

1st、2nd shift fork shaft assembly and 3rd、4th Shift fork shaft assembly.

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Chery QQ Maintenance Manual Transmission System

1-1st.2nd Shift fork

shaft

2-1st .2nd Shift head

3-1st .2nd Shift fork

1st ,2nd Shift fork shaft assembly

1-3rd,4th Shift fork shaft

2-3rd,4th Shift head

3-3rd,4th Shift fork

3rd,4th Shift fork shaft assembly.

1.Use the professional tools to remove the 3 pin and compant (from the select

lever shaft assembly.

2.Clear up all the parts, if necessary, please replace the used parts.
3.Install according to the reverse process.

Notice: When installing, Shift fork Slotted spring pin placket should stagger 180.
Check Shift fork and shift hub sleeve.

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