Chery S11 / Chery QQ. Manual — part 266

Chery QQ Maintenance Manual Transmission System

1- Shift fork

2- Hub sleeve

Fig.3-47
1.Use feeler gauge to check the clearance between shift fork and hub sleeve,if the

clearance exceeds 1.0mm, please replace the parts.
Notice: Check the contact position of shift fork and hub sleeve carefully to determine
if replace the parts.
Clearance“a” ： Maintenance Limit: 1.0mm

2. Insert the shift lever into the hole of the case, check if it works smoothly, if

there is any retardarce, please correct with winch or similar tools.

Reverse ,5th shift fork shaft assembly

1- Reverse Shift fork

2- Spring

3- Ball

4- Slotted spring pin

5-Reverse、5th Shift fork

6-Reverse 、5th Shift head

7-Reverse 、5th guide shaft

A ：

Slotted spring pin

placket forward

Fig.3-48

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Chery QQ Maintenance Manual Transmission System

1.Remove the slotted spring pin and disassemble every part.
2.Clean every part thoroughly and determine if some parts need to be replaced.
3.Install all the parts according to the figure and the installing order.

Notice:

Division reverse shift fork spring and shift spring.
Accurately install the reverse shift fork ball。
Install the shift fork Slotted spring pin according to the reverse order.

（7）Differential Assembly

Disassembling:

1- Differential ring gear

2-Lock nut

3- Nut

4- Pinion gear gasket

5- Speedometer gear

6- Bearing

7- Side gear

8- Pinion gear

9- Differential bolt

10- Differential case

11-Pinion gear shaft pin

12-Pinion gear shaft

13-Side gear gasket

Fig.3-49 Differential assembly

1. Remove the left-side bearing.
2. Pull out the speedometer gear.

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Chery QQ Maintenance Manual Transmission System

1- Bearing puller

2- Special tool

3- Bearing

4-Speedometer gear

Fig.3-50
3. Remove the left bearing .

1- Bearing puller

2- Special tool

3-Left bearing

Fig.3-51

4. Clip the differential case, remove the 8 nut、8 Differential bolt and 4 Lock

nut .

5. Hammer off the slotted spring pin ,remove the pinion gear shaft ，

pinion gear ， side gear .

1- Differential case

2- Side gear

3- Pinion gear shaft

4- Special tool

Fig.3-52

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Chery QQ Maintenance Manual Transmission System

Adjustment and Re-installation:
After disassembling, check if there is any distortion and make a record. Replace

the attainted parts, clean all the new parts and install.

1、Installation side gear，measure the runout of side gear. Install the side gear.

side gear runout：0.03～0.40 mm。
Left Side:

Clip the differential case, put the end of the dial indicator on the top.
Use 2 screwdriver to move the gear, read the reading on the dial indicator.

left

1-Screwdirver

2- Side gear

3-Dial indicator

Fig.3-53

Right Side:

According to the same process above, put the end of the dial indicator on the

step of the side gear.

Righ

1- Side gear

2-Dial indicator

Fig.3-54

2、If the runout exceed the regulations, please choose suitable side gear adjust

gaster adjust gaster to install once more and test to obtain the right gear runout.

mm

0.70
0.80
0.90
1.00

Select

gear adjust gaster

1.10

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