Chery S11 / Chery QQ. Manual — part 260

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Chery QQ Maintenance Manual Transmission System

1． Disconnect the battery ground; remove the battery and the blacket.
2． Screw the clutch cable nut off, Remove the connect from the cable and

dismantle the cable from the blacket.

3． Disconnect the wiring harness and connector.
4． Remove the speedometer cable boot, and dismantle the speedometer cable.
5． Remove the fixing transaxle bolt.
6．Remove the 2 starter bolt and starter, meanwhile disconnect the starter lable.
7． Disconnect the vacuum hose from the map.
8． Hang engine and bracket chain，keep engine calm.

Caution:

Put gasket under the chain in order to prevent the damage of the vehicle surface.

On the Lift:

1． Use 10mm special tool and spanner to let out the transaxle oil.
2． Screw off the shift and select lever shaft bolt and nut, remove the control

from the shift shaft.

3． Screw off the strengthen pole nut, remove the strengthen pole and gasket.

4． Disconnect the exhaust pipe.

5． Meanwhile, remove the exhaust pipe nut。
6． Remove the clutch down clapboard.
7． Remove Ball joint bolt and nut from the Steering, then remove each

Suspension arm.

8．Use big drive screw disassembly drive shaft snap ring from differential side.
9． Screw the bolt and nut of the transaxle 、engine assembly.
10．Support the transaxle by transaxle jack.
11．From engine retainer bracket，disassembly 2 blot。
12． First remove the 3 bolt and 2 nut, then remove the blacket.
13． Down the jack and the transaxle, disassembly the bolt between the engine

and transaxle, separate input shaft and clutch disc, take the transaxle.

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1 Drive shaft universal

coupling

2 Dirvenscrew

1 Bolt 2 Engine blacket 3 Nut

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Chery QQ Maintenance Manual Transmission System

II、 Install transaxle

The following Fig. Shows the fastened torque:

Torque

N·m

kg·m

1b·ft

· Transaxle、engine assembly bolt、
nut。
· Engine nut
· Engine blacket bolt
· Exhaust pipe / nut
· Exhaust pipe / muffler nut

40-60 4.0-6.0

29.0-43.0

Ball joint bolt nut

50-70

5.0-7.0

36.5-50.5

Strengthen pole nut

25-40

2.5-4.0

18.5-28.5

Shift and select lever shaft

bolt 、 nut

15-20 1.5-2.0

11.0-14.5

· When lifting the transaxle, push drive shaft universal coupling into

differential.

·Push the drive shaft universal coupling to the right position, and joggle the

Drive shaft and Differential.

Caution:
Spread lubricant on the shift and select lever shaft spacer, do not spread lubricant

on the strengthen pole spacer.

Caution:

·When hang the transaxle，drive shaft, do not scrape oil seal.
·When put the drive shaft universal coupling on the differential gear, do not

hammer the universal coupling.

· Clip wiring harness。
· After connecting the clutch cable, be sure to adjust the pedal freeplay .
· Fill oil in the transaxle .
·Connect the battery cable, check if the engine、transaxle work normally.

1、 Clutch release

A: Release shaft 2-4mm

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Chery QQ Maintenance Manual Transmission System

III、 Transaxle disassemble

（1） 5th gear
1．Loosen 8 bolt, remove the transaxle left side case.
2．Remove snap ring use special tool.

1、5th shift fork 2、Hub

3、Snap ring 4、Special tool

Caution:

Do not distort the left side case.

3． Remove the 5th shift fork bolt and guide ball.
4． Hammer the slotted spring pin out.

Notice:

It is much easier to magnetize the guide ball.

5．Remove the 5th shift fork、hub sleeve、synchronizer ring and 5th gear with

professional tools。

Caution:

Be sure not to press the synchronizer ring spring tightly.

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Chery QQ Maintenance Manual Transmission System

55

1、

Guide ball

2、

5

th shift fork bolt

3、Slotted spring pin

1、Gear disassembly tool

2、 5th shift fork

3、Synchronizer hub sleeve

Section 4 Maintenance of the transaxle