Chery S11 / Chery QQ. Manual — part 261

•

Chery QQ Maintenance Manual Transmission System

I、 Disassemble

（1） 5th gear
1 Loosen 8 bolt , remove the rear gear box.
2 Remove the snap ring，thrust gasket.

Caution: do not distort the snap ring.

1- Snap ring

2-Thrust gasket

Fig.3-1

3 Remove the 5th shift fork bolt and placement.

It is much easier to magnetize the placement.

4 Remove the and snap ring. slotted spring pin.

1- 5th Shift fork bolt

2- Slotted spring pin

3- Snap ring

4- Special tool

Fig.3-2







5 Remove the 5th Shift fork、5th synchronizer assembly、synchronizer ring.

56

•

Chery QQ Maintenance Manual Transmission System

1- 5th shift fork

2- 5th hub sleeve

3- 5th hub

4- 5th synchronizer

ring

Fig.3-3
6 Fasten the input shaft,output shaft 5th gear, install special 5th gear lock tool

on the input shaft 5th gear and transmission case.

1- 5th gear

2- 5th driven gear

3-

Transmission case

4- Special tool

Fig.3-4
7 The output shaft nut：Use chisel to loosen the welded part of the nut.

1- 5th lock nut

2-Nut

3- Chisel

Fig.3-5
8 Remove 5th driven gear,5th gear,transmission thrust board.




（2） Shift and select lever shaft ,input shaft,output shaft

57

•

Chery QQ Maintenance Manual Transmission System

1 Loosen 3 bolt, remove the transmission cover board.

1-

Transmission case

2- O-ring

3- Transmission cover board

Fig.3-6
2、 Remove shift and select lever shaft fork.

1- Shift and select lever shaft

2- Shift and select lever shaft fork

3- Bolt

Fig.3-7
3 Remove the 3 shift fork shaft bolt and gasket, take out the spring and ball.
4 Loosen the 4 bolt on the case, take out the clip、stationary rings and case.

1. Stationary rings assembly

1- Bolt

3-Case

4- Special tool

5- Clip

6- Shift fork bolt

7-Reverse,5th Interlock roller

Fig.3-8
5 Screw off the restrict bolt and gasket.
6 Remove the backup light switch.

Notice: When removing the shift and select lever shaft assembly, reserve , 5th

interlock roller need not be removed.

58

•

Chery QQ Maintenance Manual Transmission System

1-Case

2- Restrict bolt

3- Special tool

4-

Backup light switch

assembly

5-

Shift and select lever

shaft

Fig.3-9
7 Take out the shift and select lever shaft assembly.
8 Remove the reverse shaft bolt and gasket.
9 Loosen the 11 bolt from the case outer.

1-Transmission case

2- Clutch housing

3- Transmission case bolt

4- Reverse idler gear shaft bolt

Fig.3-10

10 Use screwdriver separate clutch housing and transmission case.

Caution: Do not insert the tools into the joint of the two crust, otherwise the joint

can be damaged.

1- Aluminiun Hammer

2- Special tool

3- Transmission case

Fig.3-11

59