Chery S11 / Chery QQ. Manual — part 34
Chery QQ Service Manual Chassis System
4、Too long for pedal travel
Possible cause
Check any leakage in system
·Fluid leak
·Valve leak
·Air in system
·Disc damage
·Bad manual brake
Abnormal
Normal
Abnormal
Normal
Normal
Abnormal
abnormal
Replace manual brake
abnormal
Re-exhaust
abnormal Replace HECU
5、Must step on pedal hard
Possible cause
Check booster or pedal travel with conventional
way
·Bad booster
·Bad valve
Normal
Check exhaust
Normal
Check valve leakage
Normal
Check valve
Check booster and pedal
travel
Check manual brake
Check disc
Check any leakage
Screw connector
Replace disc
Replace HECU
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Chery QQ Service Manual Chassis System
6、No DTC put out( cannot communicate with tester)
Possible cause
Open in ABS ECU source circuit or diagnosis
circuit
·Fuse burn out
·Diagnosis wire
loose or damage
·ABS ECU damage
·Tester problem
No
Yes
Fix tester and try
again
Can tester communicate with
other MK20 ABS ECU
Abnormal
Replace
Check ABS fuse
Norma
No
Abnormal
Yes
On
No
Fix diagnosis plug or harness
Any display on tester
Check source wire,
ground wire, and
connector
Check terminal is conducted
with diagnosis terminal
(MK20I/E : terminal 7)
Fix or
replace
Replace ABS ECU
50
Chery QQ Service Manual Chassis System
8、ABS inspection
Terminal
Item
Key
position MK20I/E
Specifications Unit
Battery and motor
voltage
OFF
25-8
10.1-14.5
V
Battery and solenoid
voltage
↑
9-24
↑
V
Source isolation
↑
8-4
0.00-0.5
V
Ground isolation
↑
8-24
↑
V
Source
ON
8-4
10.0-14.5
V
OFF
Light off
ON
ECU not
connected
Light on
OFF
Light off
ABS light
ON
Connect ECU
Light on for 1.7
sec and off
Brake light pedal not
push down
ON
8-18
0.0-0.5
V
Brake light pedal
push down
ON
8-18
10.0-14.5
V
Front left sensor
resistance
OFF
1-2
1.0-1.3
KΩ
Front right sensor
resistance
OFF
19-20
1.0-1.3
KΩ
Rear left sensor
resistance
OFF
5-6
1.0-1.3
KΩ
Rear right sensor
resistance
OFF
22-23
1.0-1.3
KΩ
Front left sensor out
put voltage
OFF
1-2
3.4-14.8
mV/HZ
Front right sensor
resistance out put
voltage
OFF
19-20
3.4-14.8
mV/HZ
Front left sensor out
put voltage
OFF
5-6
>12.2
mV/HZ
Rear left sensor out
put voltage
OFF
22-23
>12.2
mV/HZ
Sensor out put
voltage ratio
Max peak voltage
≦ 2
Min peak voltage
51
Chery QQ Service Manual Chassis System
9、Check ABS
(1) Check the out put voltage of speed sensor
1. Check if the clearance between speed sensor and teeth ring is satisfied with
specification.
2. Lift the wheel and release manual brake.
3. Remove ABS harness and measure the points of connector.
4. Run the wheel at speed of 1/2 RPM and measure the out put voltage.
MK20 I MK20 I/E
Front left wheel terminal 4 – 11 terminal 1 - 2
Front right wheel terminal 3 – 18 terminal 19 – 20
Rear left wheel terminal 2 – 10 terminal 5 - 6
Rear right wheel terminal 1 – 17 terminal 22 – 23
5. If the voltage is not with specification, the causes may be:
The clearance between sensor and teeth ring is too big.
Sensor malfunction.
The resistance of sensor is 1.0—1.3 k.
Distortion of teeth ring.
10、Removal and installation
(1)、 Spare parts offering
* HECU assembly dry type;
* HCU and ECU separate HCU wet type
(2)、Precaution on removing
Repair the faults after find the
cause for malfunction with test
instrument
Only open the package before
installation.
Only use original parts.
Only clean with soft cloth.
Don’t use compressed air or move the
vehicle when ABS is working.
Block the outlet for each pipe after
removing the parts.
Please use DOT 4 brake fluid.
Dip the seal and o-ring with brake liquid.
Check the function of ABS and conventional brake system is normal after
repairing.
Check if any leakage on each connector.
(3)、MK20-I HECU assembly Removal
Turn off ignition switch and disconnect (-) wire on battery.
Remove the harness from ABS assembly.
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