Chery S11 / Chery QQ. Manual — part 255

Chery QQ Maintenance Manual Transmission System

fork, install the bearing. Spread lubricant on the splined hub , install the spacer NO.2
and seal .

Fix the release fork cover.

6, Fix the release shaft on the release fork, aim at the riveted mark and tighten the

bolt .

7,Used 2 bolt fix up lable bracket, disassembly clutch cable bracket.

Pack the clutch separation arm

Lubricate the release fork
assembly and the input shaft.
Screw the torque tightly.

N.m

Kg-m

1b-ft

Release shaft bolt

10-16 10-1.6 7.5-11.5

Lable bracket bolt

18-28 1.8-2.8

13.5-20.0

Section 5 Recommended Torque.

Screw the torque tightly

N.m Kg-m

1b-ft

1,Switch Lock nut

10-15 1.0-1.5

7.5-10.5

2,Clutch cable bolt

4-7 0.4-0.7

3.0-5.0

3,Flywheel bolt

57-65 5.7-6.5

41.5-47.0

4,The clutch cover stud
bolt

18-28 1.8-2.8

13.5-20.0

5,Release shaft bolt

10-16

1.0-1.6

7.5-11.5

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Chery QQ Maintenance Manual Transmission System

6,Cable bracket bolt

18-28 1.8-2.8

13.5-20.0

Section 6 Necessary Maintenance Materials

Material

The SUZUKI
product of the
recommendation

Use the part

The SUZUKI high
class lubricates the fat A
(99000-25010)

Pull the lable carries
connect pin.
Release fork spacer and

seal.

Release bearing and
Release shaft.

The lithium lubricates the
fat

The SUZUKI high
class lubricates the fat I
(99000-25210)

Input shaft Splined hub
and forepart

Waterproof sealant

The SUZUKI seals
completely the 366 Es
(99000-31090)

Clutch cable and front
clap board.

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Chery QQ Maintenance Manual Transmission System

Flywheel holding

tool

Bearing Replacer

tool

Input shaft

bearing Replacer

Clutch guide tool

Puller slide

hammer

Bearing replacer

tool

Spacer replacer

tool

Hub tool

Bearing replacer

tool

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Chapter 2 Transaxle

Chery QQ Maintenance Manual Transmission System

Section 1 DABS10-4 Transaxle

I,A gearbox technique brief introduction of section 1

Main Functions
And Technical Data

DABS10-4,DABS10-8 Transaxle

A type

Machine gear type

Gearshift

Compare soon

The gear number
compare

1

st

3.416

41/12

2 nd

1.894

36/19

3 rd

1.28

32/25

4 th

0.914

32/35

5 th

0.757

25/33

Reverse

3.818

42/35/11

The lord reduce

4.389

79/18

Speedometer

0.944

17/18

Max input torque

72 N ·m

Contour size

409×392×342.7（mm）

Transaxle

5°

Lubricant

18# hyperbolic gear oil（Q/SH006·1·27-89）

II, Driven special
This transaxle, consist of three groups of synchronizer,input shaft and output shaft,

is to realize the ahead shaft and reverse.

All the gear are gear, slip idler gear is for reverse .
The synchronizer is fixed on the output shaft , joggled with output shaft,the 1st gear

and the 2nd gear; the synchronizer is fixed on the input shaft, joggled with the 3 rd,4th
gear .

The 5th synchronizer on the input shaft is joggled with the 5th gear fixed on the

input shaft, thereby dive the transmission shaft and the wheels.

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