Chery S11 / Chery QQ. Manual — part 256

Chery QQ Maintenance Manual Transmission System

Fig.1-1 Transaxle

1- Input shaft 2- 5th Synchronizer assembly 3- 5th gear 4- 4 th
gear 5- Synchronizer assembly 6- 3rd gear 7- Transaxle case 8-
Reverse gear shaft 9- Reverse gear 10-Clutch case 11- Output shaft
12-Transaxle behind case 13- 5th driven gear 14- 4th driven gear 15- 3rd driven gear 16-
2nd driven gear 17- Synchronizer assembly 18- 1st driven gear 19- Differential
ring gear 20- Differential case 21- Speedometer driven gear

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Chery QQ Maintenance Manual Transmission System

Fig.1-2 Transaxle drive system

1-Input shaft 2- Oil seal 3- Input shaft bearing 4- 3 rd gear 5-3rd,4
th needle roller bearing 6- Synchronizer ring 7- Snap ring 8-
Synchronizer assembly 9- Synchronizer insert 10- Snap ring 11- 4
th gear 12- Input shaft bearing 13- 5 thgear 14- 5
th Spacer 15- 5 th needle roller bearing 16- 5 th synchronizer
ring 17-Gasket 18- 5 th snap ring 19- 5 th synchronizer assembly
20- 5 th Synchronizer insert 21-Thrust washer 22-Snap ring
23- Reverse gear shaft 24- Reverse gear 25-gasket
26-Output shaft bearing 27- Output shaft 28- 1 st driven gear 29-
1 st synchronizer ring 30- Snap ring 31- Synchronizer assembly 32-
Synchronizer insert 33- Snap ring 34- 2 nd Synchronizer ring
35-1st,2 nd needle roller bearing 36- 2 nd driven gear
37- 3 rd driven gear 38-3rd,4 th spacer 39- 4 th driven gear
40-Output shaft bearing 41-Bearing adjust gasket 42- 5th driven gear 43-
5 Th gear Lock nut 44- Reverse output shaft bolt

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Chery QQ Maintenance Manual Transmission System

III ,Shift and select lever shaft control system

Fig.1-3

1- Reverse shift fork 2- Reverse shift fork assembly
3-Reverse ,5 th shaft 4-Reverse ,5 th shift fork shaft 5-
3rd,4th shift fork shaft 6-1st ,2 nd shift fork shaft 7-
Select lever shaft 8-Reverse,5 th shift cam 9-
Reverse,5 th Interlock roller 10-Case 11- Interlock bolt 12-
Restrict bolt 13- Shift and select lever shaft 14-
Shift lever 15- Shift head 16- Shift lever

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Chery QQ Maintenance Manual Transmission System

The turning of the shift lever drives the shift and select lever shaft move up and

down, and the select lever shaft also moves up and down, this is for select shaft. The
forward and backward movement of shift lever drives the shift and select lever shaft
turning, and with the movement, the select lever shaft also turns, the select lever shaft
push on the shift and select lever shaft drives the shift head, thereby the shift fork drives
synchronizer ring and reach the expected joggled state.

Under the circumstance of the neutral, spring on the shift and select lever shaft keep

the shift and select lever shaft stay on the neutral. The interlock in the state of release
state prevents from gear when shift.

VI,Reverse 5th Shift Cam

The reverse,5th shift cam, 5th Interlock bolt and 5th return spring are used to prevent
that shift lever shifts from 5th to reverse directly.

fig.1-4 reverse,5th shift cam

Operation:

Fig.1-5

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