Chery S11 / Chery QQ. Manual — part 16

Chery QQ Service Manual Transmission System

Distance“a” ：5mm
The distance “a”is 5mm，reverse shift fork end and reverse idle gear

clearance is 1mm 。

5, Install the reserve, 5

th

shift fork shaft assembly.

1-Reserve, 5th

Shift fork

shaft assembly

2-Clutch case

3-Reverse Shift fork

assembly

Fig.3-67

6, Install the reverse idle gear and reverse idle gear shaft, put the mark on the

reverse idle gear shaft (Fig. A) and the step (Fig. B) on the clutch case in order.
Notice:

Be sure that reverse gear gasket has been fixed on the reverse gear.
Be sure that the distance between reverse shift fork free is 1mm

1-Reverse idle gear shaft

assembly

2-Clutch case

3-Reverse Shift fork

assembly

4-Reverse gear gasket

Fig.3-68

7, Clean the clutch and transmission surface, spread sealed adhesive on the

surface of the transmission, and fix it with clutch.

Seal Adhesive： Seal adhesive（HZ1213Q/320222 YAP02-92）
8, Screw down the transmission bolt according to the correct torque .
Torque：15～22 N·m
9, Install the reverse gear shaft bolt and aluminum gasket, screw down the bolt.
Torque ：18～28 N·m
10, Screw down the other 3 transmission bolt in the clutch.
Torque ：15～22 N·m

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Chery QQ Service Manual Transmission System

1-Transmissan case

2-Clutch case

3-Transmission bolt

4-Reverse idle gear shaft

bolt

Fig3-69

11, Check-up shift fork shaft point spring worn.

Point spring free length

Standard

Use Limit

Reserve, 5th spring（Red）

33.8 32.7

Spring（Green）

33.6 32.5

12, Install the shift lever shift fork shaft ball, spring，bolt.
Torque ：10～16 N·m

1-Bolt

2-Gasket

3- Point spring（Green）

4-Ball

5- Point spring（Green）

6-Reserve, 5

th

point spring

（Red）

Fig.3-70

（4）5th gear
1, Hammer the output shaft left bearing outer race lightly to the position of

bearing.

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Chery QQ Service Manual Transmission System

1-Input shaft

2-Left bearing outer race

3-Special tool

Fig.3-71

2, First put a adjust gasket on the bearing outer race and a ruler on the adjust

gasket, use the press ruler to measure the clearance “a”(between case surface and the
ruler)

Clearance“a”(adjust gasket)：0.08—0.12mm
3, Repeat the above steps, choose a suitable adjust gasket and put it on the

bearing outer race.
Notice: Use 0.1mm Feeler gauge to determine if the gasket is suitable or not.

Bearing adjust gasket

Thickness

0.40, 0.45, 0.50, 0.55, 0.60, 0.65,

0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1.00,

1.05, 1.10, 1.15

1-Ruler

2-Output shaft

3-Bearing adjust gasket

4-Bearing outer race

5- Case

6-Feeler gauge

Fig.3-72

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Chery QQ Service Manual Transmission System

4, Install the bearing cover, insert the end of the bearing cover into the groove

of the reserve, 5th guide shaft .Spread whorl glue on the bolt.
Notice: Turn the output shaft, to check if it turns smoothly.

Whorl glue：262 glue
Torque ：8～12 N·m

1-Bolt

2-Transmissan case

3-Input shaft

4-Reserve, 5th guide shaft

5-Output shaft

Fig.3-73

5, Install the 5th hub sleeve, 5th clutch hub, 5th Synchronizer, insert and 5th

snap ring.
Notice: Keep the synchronizer insert short C, clutch hub D and hub sleeve F
inward（5th gear side）.

1-5

th

Spring snap spring

2-5

th

Synchronizer insert

3-5

th

Clutch hub

4-5

th

Hub sleeve

Long

Short

A=B

C: Short

D: Long

E:

Insert

F: Angle

Clutch side

Clutch side

Fig.3-74

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