Chery S11 / Chery QQ. Manual — part 17

Chery QQ Service Manual Transmission System

（5）Shift guide case assembly
1. In case of disassembly or installing， screw torque bolt，check-up blow hole

straightway。

Torque : 8～12N·m
2. Clean case and transmission surface。

1-Reserve, 5

th

Interlock bolt

2-Shift guide case

A：Blow hole

Fig.3-81

3. Install the select shaft assembly.
Notice: When installing shift select shaft assembly, keep the shift head in the

middle position to prevent interlock bolt.

4. Connect the shift head and install the shift lever fork.
5. Screw down the shaft fork bolt.
Torque 32～36N·m

1-Shift head

2-Shift select shaft

3-Shift lever fork

4-Fixup bolt

Fig.3-82

6. Fix the shaft restrict bolt.
Worm glue：262glue

Torque 18～28N·m

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Chery QQ Service Manual Transmission System

1-Shift select shaft

2-Interlock

3-Shift lever fork

4- Bolt

5-Shaft restrict bolt

图 3-83

7. Clean the contacting interface and spread sealed adhesive evenly.
Sealed adhesive：seal glue（HZ1213Q/320222 YAP02-92）
8. Install the transmission case assembly, clip and hanger assembly,
Screw down the 4 bolt。
Torque 8～12N·m

1-Hang ring assembly

2-Bolt

3-Guide case assembly

4-Special tool

5-Clip

6-Shift Shift fork shaft bolt

7-Reserve, 5

th

Interlock bolt

Fig.3-84

9. Install the reserve backup light switch assembly reserve backup light switch

Torque 18～28N·m

10. Clean the interface of the transmission cover board and transmission, check

the “O” ring and screw down the three bolts.

Torque 8～12N·m

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Chery QQ Service Manual Transmission System

1-Bolt

2-Transmission cover

board

Fig.3-85

（6）Clutch release shaft system

Fig.3-86 Clutch release shaft

Round

1-Spacer1 2-Release shaft assembly 3-Release spring 4-Spacer 5-Bolt 6-Nut
7-Clip
Disassemble:
1, Disassemble the clip ,loosen the
bolt, remove the clutch
2, Turn the release shaft, take
out the release bearing.
3, Use plier disassembly release
shaft return spring。

Fig.3-89

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Chery QQ Service Manual Transmission System

4, Use hammer to knock the spacer 2.
5, Remove the release shaft and return spring .
Clutch release shaft ：
Check if the release shaft and slotted spring pin have been declined and broken.

Fig.3-90

Installation：

1, Use special tool to drive in the sleeve 1 ,and spread lubricant.
2, Install the release shaft and return spring.

1-Spacer1

2-Special tool

Fig.3-91

3, Spread lubricant in the spacer2 and fix it.
4, Spread lubricant on the release shaft oil seal, keep the lip of oil seal

downward and also keep the oil seal surface equal with the case.

1-Clutch release shaft

2-Release shaft spacer 2

3-Special tool

Fig.3-92

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