Chery S11 / Chery QQ. Manual — part 6

Chery QQ Service Manual Transmission System

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1- Speedometer sensor

2- O-ring

3- Speed meter driven gear

Fig.2-7
5.Use the clamp to fix the plane part of the driven gear box, use professional tools

bearing disassembly tool and puller slide hammer to remove the oil seal.

Installation:
1. Spread lubricant on the new oil seal, keep the spring downwards and put the oil

seal into the box. Use valve guide bushing remover to install.

2. Check the driven gear has been abnormally frayed or distorted. After spreading

lubricant on the driven gear put the fine driven gear into the driven gearbox.

3.Use wood to support driven gearbox, install the slotted spring pin, check if the gear

turns smoothly.

4. Check if there are some lacuna on the O-seal and gearbox. Spread some oil on the

O-seal, and then install the driven gearbox assembly in the transaxle.

5. Connect the speedometer cable, put the gearbox Snap ring and boot on the original

position.

CAUTION:

· Do not press the oil seal excessively, otherwise the oil seal will be

distorted.

·Do not collide the driven gear and the driven gear box.

·When installing the driven gear box assembly into the Transaxle, use small

screwdriver to turn the driven gear till the driven gear joggle.

·When installing the driven gear box into the transaxle, the gear box is

now allowed to be collided.

N·m kg·m 1b—ft

Screw the gear ox

bolt tightly.

4-7 0.4-0.7

3.0-5.0

Chery QQ Service Manual Transmission System

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1,Driven gear 2,

Slotted spring pin

3,Driven gear box 4,Special tool 5, Special

tool 6,O –seal ring 7,Gear box snap ring 8, Oil seal

9,Special tool

Fig.2-8

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Chery QQ Service Manual Transmission System

6. Check if the oil level is right.

Disassembly:

1. Disconnect the cathode of the battery.
2. Disconnect the speed sensor connect.

3. Remove the speed sensor

1-SPEED SENSOR

2- O--ring

3-Speedometer driven

gear

Fig.2-10

Installation:

1. Check if there is any crack and disfigurement on the surface of the o-ring and

SPEED SENSOR case, spread lubricant on the o-ring and Speedometer driven gear,
install them on the transaxle assembly.

Screw tightly the torque : 8--12N·m.

1- SPEED SENSOR

2- O-ring

3- Speedometer driven gear

Fig.2-11

2.Connect the SPEED SENSOR connector.

3.Connect the cathode of the battery .

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Chery QQ Service Manual Transmission System

VI． Shift and select lever shaft control system

1.Shift handle assembly 2.Shift mechanism assembly 3.Shift cable assembly 4.Bolt

5.Bracket 6.Nut 7.Clip 8.Washer 9.Cotter pin 10.Bolt

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