Chery S11 / Chery QQ. Manual — part 7

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Chery QQ Service Manual Transmission System

1.Strengthen pole 2. Nut 3. Control shift lever retainer 4.

Control shift lever retainer bolt 6.NO.1 exhaust pipe

5. Shift and select lever shaft 7. Shift lever 8. Shift and

select lever shaft bolt and nut

Disassembly:
On the lift.
1． Remove the shift and select lever shaft bolt and nut, take apart the shift and select
lever shaft from the shift lever.
2． Remove the 4 pieces of control shift lever retainer bolt. Demount the strengthen
pole nut beside the transaxle, and move the strengthen pole aside.
In the cab.
1． Have shift lever shaft housing，disassembly 2 bolt from shift lever shaft housing.
2． Demount the 4 nuts on the shift lever assembly, push the shift lever
into the floor hole and pull out the shift lever assembly from the floor.

1 .Bolt

2 .Bracket

On the workbench;

1． Use the clamp to fix the holder of the shift lever, demount the bolt, remove

the shift lever.

2． Demount the 2 shift lever assembly nut, break down the shift lever .

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Chery QQ Service Manual Transmission System

Installation

1．

According to the reverse demounting order, install the shift lever , if necessary,

replace the used parts.
Notice:

After installation, please check if the shift lever works smoothly.

Shift lever vertical

free play

0-0.2mm(0-0.007in)

Thickness of the
optional adjust washer

0.8,1.0,1.2 and 1.4mm(0.03,0.04,0.05 and 0.06in)

2． Spread whorl glue, fix the

handle on the shift lever ,check the handle level

1.Shift

lever

2.Shift
lever
assembly
3.Adjust
washer
4. Shift

lever

5. Snap
ring
6. Shift

lever

3． Install shift lever assembly

and the related parts on the original
position. When fixing the position of
the shift lever, first install the 4
pieces of control shift lever retainer
bolt and 4 pieces of shift lever
assembly nut, adjust the position of,
screw the bolt and nut tightly.






Notice:

·Do not spread lubricant on the strengthen pole spacer beside the transaxle.
· Spread lubricant on the shift and select lever shaft boot.
· Check if the boot has been installed correctly.

The position of the shift lever ：Distance

from A

270mm

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Chery QQ Service Manual Transmission System

Section 3 Disassembly and installation of the transaxle

I Dismantle transaxle

Under the engine lid.

1． Disconnect the battery ground; remove the battery and the bracket.

2． Screw the clutch cable nut off, Remove the connector from the cable and

dismantle the cable from the bracket.

3． Disconnect the wiring harness and connector.
4． Remove the speedometer cable boot, and dismantle the speedometer cable.
5． Remove the fixing transaxle bolt.
6． Remove the 2 starter bolt and starter, meanwhile disconnect the starter cable.
7． Disconnect the vacuum hose from the map.
8． Hang engine and bracket chain，keep engine calm.

Caution:

Put gasket under the chain in order to prevent the damage of the vehicle surface.

On the Lift:

1． Use 10mm special tool and spanner to let out the transaxle oil.

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Chery QQ Service Manual Transmission System

2． Screw off the shift and select lever shaft bolt and nut, remove the control

from the shift shaft.

3． Screw off the strengthen pole nut, remove the strengthen pole and gasket.

4． Disconnect the exhaust pipe.

5． Meanwhile, remove the exhaust pipe nut。
6． Remove the clutch down clapboard.
7． Remove Ball joint bolt and nut from the Steering, then remove each

Suspension arm.

8．Use big drive screw disassembly drive shaft snap ring from differential side.
9． Screw the bolt and nut of the transaxle ,engine assembly.
10．Support the transaxle by transaxle jack.
11．From engine retainer bracket，disassembly 2 blot。
12． First remove the 3 bolt and 2 nut, then remove the bracket.
13． Down the jack and the transaxle, disassembly the bolt between the engine

and transaxle, separate input shaft and clutch disc, take the transaxle.

1 Bolt 2 Engine bracket 3

1 Drive shaft universal

coupling

2

Driven screw

II, Install transaxle

The following Fig. Shows the fastened torque:

Torque

N·m

kg·m

1b·ft

· Transaxle, engine assembly bolt,
nut。
· Engine nut
· Engine bracket bolt
· Exhaust pipe / nut
· Exhaust pipe / muffler nut

40-60 4.0-6.0

29.0-43.0

Ball joint bolt nut

50-70

5.0-7.0

36.5-50.5

Strengthen pole nut

25-40

2.5-4.0

18.5-28.5

Shift and select lever shaft

bolt , nut

15-20 1.5-2.0

11.0-14.5

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