Chery S11 / Chery QQ. Manual — part 153

CHERY SQR7080 EZ Drive SERVICE MANUAL

MECHANICAL TRANSMISSION

– ENGAGEMENT POSITION SENSOR

Tightening torque (unit: DAN.M)

Power on position sensor bolt

0.4

Drive mechanism module nut

2.1

Lifting ring fixing nut

2.1

High-pressure pipeline coupler

1.4

Energy storage

4

Disconnect the engagement position connector (A)

Remove the engagement position sensor (A)

Remarks:

Before

maintaining

the

entire

automated

mechanical transmission, use a special repair tool

to remove the energy storage (refer to the section

of "ENERGY STORAGE").

When removing the engagement position sensor, it

is unnecessary to remove the drive mechanism

module.

Removal:

Remove the potentiometer for accelerator and

footbrake and its support.

Remounting:

Carry out the remounting procedure that is opposite

to the removal procedure.

Perform the corresponding test by using a special

tool. (Refer to the page 21-36 of section “special

requirements on change of system parts and

components of KIT electrically controlled hydraulic

system”)

Oil filling into oil tank

The mark shown on the oil tank is the lowest

standard.

Carry out the energy storage removal procedure.

Make sure that the oil level is 32 to 38 mm higher

than the lowest mark line.

Important tip:

The oil level will be at the position indicated by the

mark line (MIN) when the energy storage has been

fully inflated (15 seconds after ignition).

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CHERY SQR7080 EZ Drive SERVICE MANUAL

MECHANICAL TRANSMISSION

– GEAR POSITION SELECTION SENSOR

Tightening torque (unit: DAN.M)

Power on position sensor bolt

0.4

Electromagnetic valve

0.4

Lifting ring fixing nut

2.1

High-pressure pipeline coupler

1.4

Energy storage

4

Disconnect the gear position selection connector (B)

Remove the gear position selection sensor (B)

Remarks:

Before

maintaining

the

entire

automated

mechanical transmission, use a special repair tool

to remove the energy storage (refer to the section

of "ENERGY STORAGE").

Before removing the gear position selection sensor,

it is necessary to change to the 1st gear.

Removal:

Disconnect the battery.

Remove:

– Air casing
– Air casing support

Disconnect the hydraulic unit wire harness

connector (A).

Remove the hydraulic unit wire harness connector

support (A).

Remounting:

Check the capability of the selective sensor to rotate

freely.

Carry out the following remounting procedure that

is opposite to the removal procedure.

Perform the corresponding test by using a special

tool. (Refer to the page 21-36 of section “special

requirements on change of system parts and

components of KIT electrically controlled hydraulic

system”)

Oil filling into oil tank

The mark shown on the oil tank is the lowest

standard.

Carry out the energy storage removal procedure.

Make sure that the oil level is 32 to 38 mm higher

than the lowest mark line.

Important tip:

The oil level will be at the position indicated by the

mark line (MIN) when the energy storage has been

fully inflated (15 seconds after ignition).

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CHERY SQR7080 EZ Drive SERVICE MANUAL

MECHANICAL TRANSMISSION

– CLUTCH POSITION SENSOR

Tightening torque (unit: DAN.M)

Clutch position sensor bolt

0.4

M8 bolt for electric pump set

2.4

M10 bolt for electric pump set

4.4

High-pressure pipeline coupler

1.4

Lifting ring fixing nut

2.1

Energy storage

4

Remarks:

Before

maintaining

the

entire

automated

mechanical transmission, use a special repair tool

to remove the energy storage (refer to the section

of "ENERGY STORAGE").

Remove:

– Clutch actuator support

Disconnect the clutch position sensor connector.

Remove the clutch position sensor. (A)

Remounting:

Carry out the following remounting procedure that

is opposite to the removal procedure.

Perform the corresponding test by using a special

tool. (Refer to the page 21-36 of section "special

requirements on change of system parts and

components of KIT electrically controlled hydraulic

system")

Oil filling into oil tank

The mark shown on the oil tank is the lowest

standard.

Carry out the energy storage removal procedure.

Make sure that the oil level is 32 to 38 mm higher

than the lowest mark line.

Important tip:

The oil level will be at the position indicated by the

mark line (MIN) when the energy storage has been

fully inflated (15 seconds after ignition).

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CHERY SQR7080 EZ Drive SERVICE MANUAL

MECHANICAL TRANSMISSION – PRESSURE SENSOR

Tightening torque (unit: DAN.M)

Position sensor bolt

0.4

Drive mechanism module nut

1.4

Lifting ring fixing nut

2.1

High-pressure pipeline coupler 1.4

Energy storage

4

Remarks:

Before

maintaining

the

entire

automated

mechanical transmission, use a special repair tool

to remove the energy storage (refer to the section

of "ENERGY STORAGE").

Removal:

Use an injector to evacuate the oil tank.

Disconnect the pressure connector .

Use a 14 mm precision wrench to remove the

pressure sensor (C).

Remounting:

Carry out the following remounting procedure that

is opposite to the removal procedure.

Fill the ELF RENAULT MATIC D3 SYN

DEXRON oil to the degree that the oil level is 32 to

38 mm higher than the lowest mark line.

Perform the corresponding test by using a special

tool. (Refer to the page 21-36 of section “special

requirements on change of system parts and

components of KIT electrically controlled hydraulic

system”)

Oil filling into oil tank

The mark shown on the oil tank is the lowest

standard.

Carry out the energy storage removal procedure.

Make sure that the oil level is 32 to 38 mm higher

than the lowest mark line.

Important tip:

The oil level will be at the position indicated by the

mark line (MIN) when the energy storage has been

fully inflated (15 seconds after ignition).

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