Chery Fora (Elara A520). Manual — part 38

11

5. Remove the (f) the harness plug of CBR

solenoid valve.

6. Dismantle (g) the earth cable bolt of

cylinder head, remove (h) the wire
harness plug of starter coil, (i) wire
harness plugs of four oil injectors, (j)
knock sensor plug, (k) wire harness plug
of throttle valve controller.

7. Remove (l.) CBR solenoid valve plugs,

and (m) oil temperature sensor plugs

8. Loosen (n) generator positive pole output,

pull out (o) exciting current harness plugs
as well as the plugs of relevant parts of
the A/C compressor, steering booster
pump, oxygen sensor, and A/C high-low
voltage switch.. Loosen the fixed bolt of
starter harness to confirm the plugs of all
parts are completely separated.

f

i

k

j

h

g

m

l

n

o

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9. Dismantle (p) transmission gearshift

cable and (q) hydraulic pipe of clutch.

10. Use crane to hoist the engine hanger

from the top, and dismantle the two
hexagonal

flange

bolts

of

front

suspension bracket.

11. Dismantle the hexagonal flange bolts of

girder under the car body.

12. Remove the hexagonal flange bolts of

rear suspension-cushion assembly of
engine.

p

q

13

13.

Dismantle the coolant reservoir and
cleaning the reservoir.

14.

Loosen the three hexagonal flange bolts
of engine's right bracket.

15.

Loosen the three bolts of right
suspension cushion, and dismantle the
right suspension cushion assembly and
bracket.

16.

Dismantle the hexagonal flange bolts of
left suspension cushion in order to
ensure no connection between the
engine and car body. Lift down the
crane carefully and shift out the power
assembly.

14

SECTION III ENGINE ACCESSORIES

1 Replacement of Dynamo belt

1.1 Needed tools and auxiliary materials 13

#open end wrench and new dynamo belt

1.2 Process of removal

As the figure illustrated, rotate the13#open
end wrench counterclockwise and recede the
tension pulley. At the same time, the belt
tension shall disappear, so you can dismantle
the belt.

1.3 Installation steps

The installing steps are reverse to those for
removal.

2 Replacement of Generator Assembly

2.1 Needed tools and auxiliary materials

Allen wrench, ratchet wheel, 13# sleeve,
10# open end wrench.

2.2 Process of removal:

1)

Dismantle the negative pole harness of
battery.

2)

Dismantle the bolts connecting the
generator and harness, and take out the
harness.

3)

Pull out the harness plugs of generator
regulator.