Chery Fora (Elara A520). Manual — part 109

CHERY A520 SERVICE MANUAL CHASSIS

12

7)

Dismount the rear tire, and dismantle
the rear brake assembly as the figure
illustrated (Disassembly sequence is
detailed in the “Dismounting of rear
wheel brake assembly". Use vice clamp
to dismount the return spring under the
drum brake, and remove the push rod as
illustrated in the figure.

8)

Take out the brake cable from brake
arm.

9)

Uplift

the

car,

and

use

flat-tip

screwdriver to pry out the brake cable
from the brake backing plate.

10) Use ratchet wrench and 15# sleeve to

dismount the bolts as shown in the
following figure, and then pull out the
brake cable.

CHERY A520 SERVICE MANUAL CHASSIS

13

4.2 Assembly sequence:

Assemble the handbrake control cable
according to the reverse sequence of
disassembly.

Note: After replacing brake shoe or
handbrake control cable, you need to regulate
parking brake:

² Loosen the parking brake handle.

² Heavily step on the brake pedal once.

² Pull up the parking brake handle for 4

gears.

² Fasten the adjusting nut until the two

wheels cannot be rotated by hand.

² After finishing the above-mentioned

sequences, you should loosen the
parking brake and check whether the two
rear wheels can rotate freely. Otherwise,
repeat the above-mentioned steps.

Adjust Nut

CHERY A520 SERVICE MANUAL CHASSIS

14

SECTION

V

REPLACEMENT

OF

HANDBRAKE HANDLE

Needed tools: ratchet wrench,10# sleeve,
vice clamp, cross-head screwdriver, and
slot-head screwdriver.

5.1 Disassembly sequence:

1)

Use screwdriver to pry out the edges of
central armrest box, and dismount the
central armrest box.

2)

Use ratchet wrench and 10# sleeve to
dismount the handbrake fastening bolts
(3 pieces).

3)

Take out the brake cable from the cable
connection.

4)

Use cross-head screwdriver to dismount
the earth screw of handbrake circuit, and
then unbolt the handbrake.

5.2 Assembly sequence:

Assembly

sequence

is

opposite

to

disassembly sequence.

CHERY A520 SERVICE MANUAL CHASSIS

15

SECTION

VI

REPLACEMENT

OF

BRAKE MASTER CYLINDER

Needed tools: clamp pliers, 10#, 12# open
end wrenches, 13# sleeve and ratchet
wrench.

6.1 Disassembly sequence:

1)

Pull out the plug of oil level sensor.

2)

Use sucker to pump out the brake oil.

Note: Since the brake oil has strong
corrosiveness, you should prevent the brake
oil from splashing on your skin and lacquer
finish.

3)

Use clamp pliers to dismount the
fastening clamp at the oil inlet pipe of
clutch cylinder, and remove the oil inlet
pipe of clutch.

4)

Use 10# and 13# open end wrench to
loosen the brake pipeline of brake
master cylinder.