Chery Fora (Elara A520). Manual — part 108

CHERY A520 SERVICE MANUAL CHASSIS

8

6)

Use cross-head screwdriver to screw off
the fastening screw of brake disc, and lift
down the brake disc. Check the thickness
of brake disc, and replace the brake disc if
its thickness is less than the specified
minimum thickness.

Note: When replacing the brake disc, please
replace it in pair.

Torque: 7-9 N.m

7)

Use 3-arm hub puller to pull out the wheel
hub. Dismount the fastening bolt of splash
shield, and remove the splash shield.

8)

Use torque wrench and 18# sleeve to
dismount the bolts connecting the steering
knuckle and control arm.

Torque: 110±5N.m

9)

Use torque wrench and 17# sleeve to
dismount the bolts (3 pieces) that connect
the ABS wheel-speed sensor unit and
steering knuckle.

Torque:

CHERY A520 SERVICE MANUAL CHASSIS

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10)

Disassemble the connectors of the ABS
wheel-speed sensor unit and wire harness,
and take out the ABS wheel-speed sensor
unit.

3.3 Assembly of front wheel brake

The assembly sequence is opposite to
disassembly sequence.

3.4 disassembly of front-wheel brake caliper

1)

Remove the thickness monitoring harness
of friction wafer from the bracket.

2)

Use a 13# and a 15# open end wrench to
dismount the fastening bolt of brake
caliper bracket.

Torque: 22-23N.m

CHERY A520 SERVICE MANUAL CHASSIS

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3)

Uplift the fixing bracket of brake
caliper, and take out the brake lining.

Check the thickness of friction wafer, and
replace it if it cannot meet the requirement.

Note: When replacing friction wafer, please
replace it in pair.

4)

Disassemble the brake cylinder. The
disassembly sequence is as the same as
that of the rear brake cylinder.

3.5 Assembly of brake caliper

The assembly sequence is opposite to
disassembly sequence.

SECTION

IV

REPLACEMENT

OF

HANDBRAKE CONTROL CABLE

Needed tools: flat-tip screwdriver, ratchet
wrench, ratchet rod, 10#, 13# sleeves,
carry-on wrenches, torque wrench and vice
clamp.

4.1 Disassembly sequence:

1)

Use screwdriver to pry out the edges of
central armrest box, and dismount the
central armrest box.

2)

Use cross-head screwdriver to loosen
the fixed screws connecting the rear air
outlet and bracket.

CHERY A520 SERVICE MANUAL CHASSIS

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3)

Use ratchet wrench and 10#, 13# sleeves
to loosen the fastening bolts connecting
bracket and floor plate, and dismount
the bracket.

4)

Remove the brake cable from the cable
connection.

5)

Uplift the backseats and uncover the
carpet.

Note: When uncovering the carpet, if the
scuff plate stands in the way, you should
dismantle the scuff plate firstly.

6)

Unbolt the clamp nuts connecting the
brake cable bracket and floor plate, and
remove the brake cable from the
bracket.