Chery Fora (Elara A520). Manual — part 153
CHERY·A21 SERVICE MANUAL ENGINE EFI SYSTEM
51
DTC: P0646 Much lower voltage of air conditioner compressor relay control circuit
No.
Operating steps
Result
Follow up steps
1
Connect the diagnostic tester and commutator, put the
ignition switch to “OFF”.
Next step
Yes
To step No.4
2
Take off air conditioner compressor relay; put ignition
switch to “ON”; check the voltage value between relay
power supply ends that relay pin No.30, No.85 and
power cathode and observe if it is around 12V.
No
Next step
Yes
Repair or
replace cable
3
Check if there is open circuit or short circuit to ground of
the relay power supplying ends circuit.
No
To step No.2
Yes
Replace relay
4
Check the voltage value by the multimeter between air
conditioner compressor relay control ends that is relay
pin No.86 and power cathode and observe if it is around
3.7V.
No
Next step
Yes
Repair or
replace cable
5
Check if there is short circuit to ground between the
circuit of air conditioner compressor relay control ends
that is relay pin No.86 and ECU pin No.70.
No
Diagnosis help
DTC: P0647 Much higher voltage of air conditioner compressor relay control circuit
No.
Operating steps
Result
Follow up
steps
1
Connect the diagnostic tester and commutator, put the
ignition switch to “OFF”.
Next step
Yes
To step No.4
2
Take off air conditioner compressor relay; put ignition
switch to “ON”; check the voltage value between relay
power supply ends that relay pin No.30, No.85 and
power cathode and observe if it is around 12V.
No
Next step
Yes
Repair or
replace cable
3
Check if there is open circuit or short circuit to ground of
the relay power supplying ends circuit.
No
To step No.2
Yes
Replace relay
4
Check the voltage value by the multimeter between air
conditioner compressor relay control ends that is relay
pin No.86 and power cathode and observe if it is around
3.7V.
No
Next step
Yes
Repair or
replace cable
5
Check if there is short circuit to power supply between
the circuit of air conditioner compressor relay control
ends that is relay pin No.86 and ECU pin No.70.
No
Diagnosis
help
CHERY·A21 SERVICE MANUAL ENGINE EFI SYSTEM
52
DTC: P1651 Trouble light control circuit failure
No.
Operating steps
Result
Follow up
steps
1
Connect the diagnostic tester and commutator, put the
ignition switch to “ON”.
Next step
Yes
Next step
2
Carry out action test to engine trouble light by using
diagnostic meter “actuator action test” item; and observe
the indicator if it is always at the status of extinguishing or
lighting on.
No
System is
correct
Yes
Repair or
replace cable
3
Check if there is open circuit or short circuit to ground of
the engine trouble light power supplying circuit.
No
Next step
Yes
Repair or
replace cable
4
Check if there is open circuit or short circuit to power
supply or short circuit to ground between the circuit of
engine trouble light control ends and ECU pin No. 28.
No
Diagnosis
help
5. TYPICAL FAILURE AND ITS DIAGNOSIS FLOW
5.1 EXPLANATION
Carry out the primary inspection before start the diagnosing according to the engine failure
phenomenon.
1) Make sure the engine trouble light is working properly;
2) Make sure that there is no failure information record checked by diagnostic meter;
3) Make sure that the failure phenomenon exists according to the customers’ complaints, and
confirm the conditions causing the failure.
Then carry out the exterior inspection:
(1) Check if there is any fuel pipe is leaking;
(2) Check if the vacuum pipe is broken, kinked up or linked correctly;
(3) Check if the air intake pipe is jammed, leaking, staved or damaged;
(4) Check the high voltage line of ignition system if it is broken or aging and if the
ignition order is correct;
(5) Check the cable grounding place if it is clean and fastness;
(6) Check the sensor and actuator joint if it is loosening or bad contact.
Important notice: if the above phenomenon is appeared, you should repair the above the
failure at first otherwise it will influence the later service.
Diagnosis help:1 Confirm there is no engine failure record;
CHERY·A21 SERVICE MANUAL ENGINE EFI SYSTEM
53
2 Confirm that the failure exists before the customer complaints;
3 Inspect the engine according to the above steps and find nothing wrong;
4 During the service please do not ignore the influence from vehicle
maintenance, cylinder pressure, mechanical ignition timing and fuel
conditions;
5 Replace ECU and carry out test. If the failure is deleted, the failure is in
ECU; if the failure can not be deleted, replace back to the original ECU and
repeat the flow and check and repair it again.
5.2 TYPICAL FAILURE DIAGNOSIS FLOW
1. The engine does not rotate or rotate slowly when it is started
The normal failure component: 1) accumulator; 2) starting motor; 3) cable or ignition
switch; 4) mechanical part of the engine.
The general diagnosis flow:
No.
Operating steps
Result Follow up steps
Yes
Next step
1
Check the voltage value between the two wiring terminals
of the accumulator by multimeter; check if it is around
8-12V when the engine is starting.
No
Replace
accumulator
Yes
Next step
2
Put the ignition switch at start position, checking the anode
terminal of starting motor by multimeter and observe the
voltage if it is above 8V.
No
Repair or
replace cable
Yes
Repair or
replace starting
motor
3
Disassemble the starting motor and check its working
conditions. Check if there is open circuit or jammed by
poor lubricating.
No
Next step
Yes
Change to
correct
lubricant
4
If the failure is happened in winter time, check if it is
because of the wrong engine lubricant and gearbox oil
causes the big resistance of the starting motor.
No
Next step
Yes
Repair the
engine inside
resistance
5
Check the mechanical resistance inside of the engine if it is
too big causes the starting motor can not rotate or rotate
slowly.
No
Repeat the
above steps
CHERY·A21 SERVICE MANUAL ENGINE EFI SYSTEM
54
2. The engine can draw rotating but can not start successfully when it is started.
General failure component: 1) no fuel in fuel tank; 2) fuel pump; 3) speed sensor; 4)
ignition coil; 5) engine mechanical part.
Diagnosis flow:
No.
Operating steps
Result Follow up steps
Yes
Next step
1
Connect the fuel pressure meter ( connecting point is
the front end of fuel distributing pipe assembly fuel
intake pipe); starting the engine by starter and check
fuel pressure if it is around 260kpa; take off the
vacuum pipe from fuel pressure regulator check the
fuel pressure if it is around 300kpa.
No
Repair the fuel
supplying
system
Yes
Next step
2
Connect EFI diagnostic meter; observe “engine speed”
data item and start the engine and check if there is
rotation speed signal is output.
No
Repair the
sensor cable
Yes
Next step
3
Pull off one of the cylinder separating line and take off
this cylinder injector joint and connect spark plug to it;
keep the spark electrode around 5mm away from
engine body; start the engine by starter and check if
there is blue and white high pressure fire.
No
Repair the
ignition system
Yes
Eliminate
engine
mechanical
failure
4
Check the pressure of each engine cylinder; check if
there is engine cylinder insufficient pressure.
No
Next step
Yes
Diagnosis help
5
Check if the power supply to ECU pin No.12, 13, 44,
45, 63 is correct; check if the pin armature of No. 3,
51, 53, 61, 80 are working correctly.
No
Check the
corresponding
line
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