Chery Fora (Elara A520). Manual — part 170

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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VI DISASSEMBLY PROCEDURE & NOTICE

DISASSEMBLY OF TRANSMISSION
ASSEMBLY

1. Place the transmission on the workbench,

screw off the oil drain plug and then
rotate the transmission to drain the
transmission oil as possible as you can;

Figure 1

2. Undo the clip for fastening the release

bearing (it is unnecessary to take it off);

Figure 2

3. Disassemble the hydraulic release bearing

seat and the quick coupler for release
bearing;

Figure 3

Clip

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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4. Release joint assembly as shown in the

figure;

Figure 4

5. Disassemble the release bearing bolts and

remove the release bearing;

Figure 5

6. Screw off the rear cover bolts and remove

the rear cover;

Figure 6

Air Exhaust

Switch

CHERY A520 SERVICE MANUAL QR519 TRANSMISSION

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7. Directly take out the reverse synchronizer

ring;

Figure 7

8. Engage some forward gear, and then

remove the elastic lock pin by using a
punch before moving down the 5th shift
fork and gear. Once the input shaft
interlocks with the output shaft, use a
torque wrench to screw off the tight nut
for the 5th driven gear counterclockwise.

(Note: alternatively, you can engage the 5th
gear and put a thin copper bar (or any other
low-hardness metal bar) between the 5th
driving and driven gears, and then use a
torque wrench to screw off the tight nut for
the 5th driven gear counterclockwise.)

Figure 8

9. Similarly, use the torque wrench to screw

off the tight nut for the 5th driving gear
counterclockwise;

Figure 9

Reverse

Synchronizer

Ring

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10. Remove the elastic lock pin with the

punch; engage the reverse gear and take
out the 5th-reverse shift fork;

Figure 10

11. Remove the 5th synchronizer along with

the 5th driving and driven gears;

Figure 11

12. Remove the needle roller bearing;

Figure 12