Chery A18. Manual — part 56

4. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . 19

Assemble according to the inverted sequence of the disassembly. . . . . . . . 19

II. Disassembly & assembly of the seat . . . . . . . . . . . . . . . . . . . . .. 20

2. Disassembly steps of middle row seats . . . . . . . . . . . . . . . . . 20

3. Disassembly steps of the back row seat . . . . . . . . . . . . . . . . ... 21

4. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . 22

III. Disassembly & assembly of the console . . . . . . . . . . . . . . . . . . ... 22

1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 22

2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 23

IV. Disassembly & assembly of the carpet. . . . . . . . . . . . . . . . . . . .. 24

1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 24

2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 26

V. Disassembly of the shock pad. . . . . . . . . . . . . . . . . . . . . . . . 26

1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 26

2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 26

Chapter III Disassembly & Maintenance of the Car Door. . . . . . . . . . . . . . . .. 27

I. Disassembly, assembly & maintenance of the front door . . . . . . . . . . . . . 27

1. Lamp system constitution diagram . . . . . . . . . . . . . . . . . . . 27

2. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

3. Attentions . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 28

4. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 28

5. Assembly & adjustment steps . . . . . . . . . . . . . . . . . . . . .. 32

II. Disassembly, Assembly & Maintenance of the Side Door . . . . . . . . . . . . . 33

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

2. Attentions . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 33

3. Disassembly & assembly steps . . . . . . . . . . . . . . . . . . . . . 33

4. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 36

Chapter IV Disassembly, Assembly & Maintenance of the Front & Rear Bumper . . . . . . 37

I. Disassembly, assembly & maintenance of the front bumper . . . . . . . . . . . ... 37

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2. Attentions . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 37

3. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 37

4. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 39

II. Disassembly, assembly & maintenance of the rear bumper . . . . . . . . . . . ... 39

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2. Attentions . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 39

3. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 40

4. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 41

Chapter V Disassembly, Assembly & Maintenance of the Front Headlamp, Fog Lamp & Tail

Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 42

1. Lamp system constitutional diagram . . . . . . . . . . . . . . . . . .. 42

2. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3. Attentions . . . . . . . . . . . . . . . . . . . . . . . . . . . . ... 42

5. Disassembly of the front fog lamp . . . . . . . . . . . . . . . . . . ... 44

6. Disassembly of the rear fog lamp. . . . . . . . . . . . . . . . . . . . 46

7. Disassembly steps of the rear tail lamp . . . . . . . . . . . . . . . . ... 47

Chapter VI Disassembly& assembly of the Roof . . . . . . . . . . . . . . . . . . ... 48

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2. Attentions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3. Disassembly & assembly of the sunshade panel. . . . . . . . . . . . . . . . . 48

3.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . ... 48

3.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . 48

4. Disassembly & assembly of the roof handrail . . . . . . . . . . . . . . . . . 48

4.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . ... 48

4.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . 49

5. Disassembly & assembly of the front & rear ceiling lamp . . . . . . . . . . . . . 49

5.1. Disassembly & assembly of the front ceiling lamp . . . . . . . . . . . .. 49

5.1.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . 49

5.1.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . . .. 49

5.2. Disassembly & assembly of the rear ceiling lamp . . . . . . . . . . . ... 50

5.2.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . 50

5.2.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . . .. 50

6. Disassembly & assembly of A pillar shield. . . . . . . . . . . . . . . . . . . 51

6.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . ... 51

6.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . 51

7. Disassembly & assembly of side shield of the roof . . . . . . . . . . . . . . . 51

7.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . ... 51

7.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . 51

8. Disassembly & assembly of B pillar shield . . . . . . . . . . . . . . . . . . 52

8.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . ... 52

8.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . 52

9. Disassembly & assembly of the bottom board front storage box. . . . . . . . . . 52

9.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . ... 52

9.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . 53

10. Disassembly & assembly of the roof . . . . . . . . . . . . . . . . . . . . 53

10.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . 53

10.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . .. 53

Chapter VII Disassembly & Assembly of the Instrument Panel . . . . . . . . . . . . . . 54

Section I Instrument panel system constitutional diagram. . . . . . . . . . . . . 54

Section ⅡDisassembly & assembly of the instrument panel . . . . . . . . . . . . 55

I. Disassembly & assembly of the instrument panel accessories . . . . . . . ... 55

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

2. Attention. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 55

3. Disassembly & assembly of the radio & tape player . . . . . . . . . . .. 55

3.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . ... 55

3.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . 56

4.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . ... 56

4.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . 56

5. Disassembly & assembly of the glove box . . . . . . . . . . . . . . . 56

5.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . ... 56

5.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . 57

6. Disassembly & assembly of the combined instruments . . . . . . . . . .. 57

6.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . ... 57

6.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . 59

7. Disassembly & assembly of the steering wheel . . . . . . . . . . . . .. 59

8. Disassembly & assembly of combined switches, wiper switch and ignition

switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60

II. Disassembly & assembly of the main parts of the instrument panel . . . . ... 60

1. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60

2. Attention. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60

3. Disassembly & assembly of the main parts of the instrument panel. . . . ... 60

3.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . ... 60

3.2. Assembly steps . . . . . . . . . . . . . . . . . . . . . . 62

Chapter VIII Air Conditioner System . . . . . . . . . . . . . . . . . . . . . . . . 63

I. System combination . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

II. Disassembly & assembly of the evaporator assembly. . . . . . . . . . . . . . 63

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

2. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 64

3. Assembly of the evaporator assembly. . . . . . . . . . . . . . . . . .. 65

4. Disassembly & assembly of the interior evaporating tank . . . . . . . . . 65

4.1. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . 65

4.2. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . 68

III. Standard sides pressure value of high pressure & low pressure of the air conditioner

system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

IV. Frequent Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 69

Chapter IX Disassembly & Assembly of the Wiper System. . . . . . . . . . . . . . ... 72

I. Wiper system constitutional diagram. . . . . . . . . . . . . . . . . . . . ... 72

II. Disassembly & assembly of the wiper mechanism . . . . . . . . . . . . . . . 72

1. Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

2. Attention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

3. Disassembly steps . . . . . . . . . . . . . . . . . . . . . . . . . .. 73

4. Assembly steps. . . . . . . . . . . . . . . . . . . . . . . . . . ... 74

Chapter X Carbody Dimension. . . . . . . . . . . . . . . . . . . . . . . . . 75

I.Main beam dimension . . . . . . . . . . . . . . . . . . . . . . . . . . .. 75

II. Carbody assembly dimension. . . . . . . . . . . . . . . . . . . . . . . . 76

1. Right front view. . . . . . . . . . . . . . . . . . . . . . . . . . . 76

2. Right side view. . . . . . . . . . . . . . . . . . . . . . . . . . ... 81

3. Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

III. Engine room dimension . . . . . . . . . . . . . . . . . . . . . . . . .. 111

V. Open size dimension of each part. . . . . . . . . . . . . . . . . . . . . . 114

Chapter Ⅺ Disassembly & Assembly of the Wiring Harness. . . . . . . . . . . . . . 115

Section I Wiring Harness of the Left Front Compartment . . . . . . . . . . . . . 115

I. Wiring harness sketch . . . . . . . . . . . . . . . . . . . . . . . . 115

II. Main plug-in units explanation . . . . . . . . . . . . . . . . . . . . 116

III. Disassembly & assembly of the left front compartment . . . . . . . . . 119

(I).Preparation . . . . . . . . . . . . . . . . . . . . . . . . . ... 119

(II).Attentions. . . . . . . . . . . . . . . . . . . . . . . . . . 120

(III).Disassembly steps. . . . . . . . . . . . . . . . . . . . . . .. 120

(III).Assembly steps . . . . . . . . . . . . . . . . . . . . . . . .. 124

Section ⅡWiring Harness of the Front Compartment . . . . . . . . . . . . . . . 125

I. Wiring harness sketch . . . . . . . . . . . . . . . . . . . . . . . . 125

II. Main plug-in units explanation . . . . . . . . . . . . . . . . . . . . 126

III. Disassembly & assembly of the right front compartment wiring harness . ... 127

(I).Preparation . . . . . . . . . . . . . . . . . . . . . . . . . ... 127

(II).Attentions. . . . . . . . . . . . . . . . . . . . . . . . . . 127

(III).Disassembly steps. . . . . . . . . . . . . . . . . . . . . . 127

(IV).Assembly steps. . . . . . . . . . . . . . . . . . . . . . . .. 129

Section III Electrical Spray Wiring Harness of the Engine. . . . . . . . . . . . ... 130

I. Wiring harness sketch . . . . . . . . . . . . . . . . . . . . . . . . 130

II. Main plug-in units explanation . . . . . . . . . . . . . . . . . . . . 131

(I).Preparation . . . . . . . . . . . . . . . . . . . . . . . . . ... 133

(II).Attention . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

(III).Disassembly steps. . . . . . . . . . . . . . . . . . . . . . .. 133

(IV).Assembly steps. . . . . . . . . . . . . . . . . . . . . . . .. 136

Section IV Wiring Harness of the Instrument . . . . . . . . . . . . . . . . . ... 137

I.Wiring harness sketch . . . . . . . . . . . . . . . . . . . . . . . .. 137

II. Main plug-in units explanation . . . . . . . . . . . . . . . . . . . . 138

III. Disassembly & assembly of the instrument wiring harness . . . . . . . .. 139

(I).Preparation . . . . . . . . . . . . . . . . . . . . . . . . . ... 139

(II) .Attentions. . . . . . . . . . . . . . . . . . . . . . . . . ... 139

(III).Disassembly steps. . . . . . . . . . . . . . . . . . . . . . .. 139

(IV).Assembly steps. . . . . . . . . . . . . . . . . . . . . . . .. 140

Section V Wiring Harness of the left front door . . . . . . . . . . . . . . . . ... 141

I. Wiring harness sketch . . . . . . . . . . . . . . . . . . . . . . . . 141

II. Main plug-in units explanation . . . . . . . . . . . . . . . . . . . . 142

III. Disassembly & assembly of the wiring harness of the left front door . . . .. 142

(I).Preparation . . . . . . . . . . . . . . . . . . . . . . . . . ... 143

(II).Attentions. . . . . . . . . . . . . . . . . . . . . . . . . . 143

(III).Disassembly steps. . . . . . . . . . . . . . . . . . . . . . .. 143

(IV).Assembly steps. . . . . . . . . . . . . . . . . . . . . . . .. 144

Section VI Wiring Harness of the Right Front Door. . . . . . . . . . . . . . . . 145

I. Wiring harness sketch . . . . . . . . . . . . . . . . . . . . . . . . 145