Chery A series. Manual — part 60

DISASSEMBLY AND ASSEMBLY OF THE GEARSHIFT SHAFT

——It need not to break down the transmission

assembly.

Disassembly:

——Put transmission assembly on the shelf or

workbench.

— — Leave it on the neutral position. (The

gearshift shaft move smoothly on arrowhead
direction)

——Screw off the gearshift positioning holder

assembly.

——Unscrew the bolt cover by special tool and

take off gearshift shaft.

——See the picture, press the spring holder to the

arrowhead direction to compress the internal
spring. Keep at this position until disassemble
the snap ring No.2.

Assembly:

——The assemble process is opposite to above

process.

Main point:

——Make sure the fork system on neutral gear.

——Moment to fasten bolt cover is 50Nm.

——Moment of fastening the gearshift shaft

positioning holder is 40Nm.

Special Tool

J-32

DISASSEMBLY AND ASSEMBLY OF INPUT SHAFT NEEDLE BEARING

Disassembly:

——See the picture, dismantle the needle bearing

by special tool.

Special Tool

Special Tool

Assembly:

——See the picture, assemble the input shaft

needle bearing by special tool, and make sure
press it to the right position.

Special Tool

Special Tool

J-33

DISASSEMBLY AND ASSEMBLY OF THE INPUT SHAFT OIL SEAL

Disassembly:

——It need not to break down the transmission

when disassemble the input shaft oil seal.

See the picture, disassemble the input oil seal

according to the arrowhead direction by special
tool

Special Tool

Assembly:

——See the picture, lubricate the lip of the oil seal

and press the oil seal to its right position by
special tool.

Special Tool

J-34

RESOLUTION GRAPH OF INPUT SHAFT

Resolution Of Input Shaft

1. 5

th

Synchronizer fixing bolt 2.

Fixing bolt shim 3. 5

th

Synchronizer

assembly 4. 5

th

Synchronizer gate

bracket 5. 19 Steel spring 6. 5

th

Hub

sleeve 7. 5

th

Clutch hub 8. 18 Gate

9. Fixing screw of rear bearing plate
10. Input shaft rear bearing 11.
Rear bearing plate 12. 4

th

Driving

gear 13. 4

th

Synchronizer ring 14.

Snap ring 15. 3

rd

-4

th

Synchronizer

assembly 16. 3

rd

-4

th

Hub sleeve

17. 3

rd

-4

th

Clutch hub 20. Input

shaft 21. Clutch housing 22.
Needle bearing 23. Oil seal of
clutch tappet 24. Bushing of clutch
tappet 25. 3

rd

Driving gear 26. 3

rd

Synchronizer 27. Transmission
housing 28. Adjustment shim (may
not use) 29. 5

th

Driving gear plate

30. 5

th

Driving gear 31. 5

th

Synchronizer ring

J-35