Chery B11. Manual — part 63

Chery·Maintenance Manual for Oriental Son

Manual Transmission

Gearbox
Assembly and disassembly

Lubricate all inner components with gear oil during assembly

30194

Disassembly steps:
1. Tossing limiter bracket
2. Gear-shifting cable bracket
3. Gear lever
4. Speedometer gear
5. Backup light switch
6. Sealing washer
7. Miter valve spring
8. Sealing washer

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Lubricate all inner components with gear oil during assembly





























Disassembly steps:
9. Interlocking plate bolts
10. Sealing washer
11. Controller cover
12. Neutral gear return spring
13. Bottom cover
14. Reverse idler gear shaft bolt
15. Sealing washer
16. Reverse idler gear
17. Sealing cover
18. Gearbox cover
19. Outer ring
20. Washer
21. Magnetic bracket
22. Magnet

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Lubricate all inner components with gear oil during assembly




























Disassembly steps:
23. Spring pin
24. First gear and second gear shifting fork guide rail
25. First gear and second gear shifting fork
26. Spring pin
27. Spring pin
28. Third gear and fourth gear shifting fork guide rail
29. Third gear and fourth gear shifting fork
30. Fifth gear and reverse gear shifting fork guide rail
31. Fifth gear and reverse gear shifting fork
32. Front bearing bracket
33. Input shaft
34. Output shaft
35. Differential
36. Clutch cover

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Sealing cover

Notice for disassembly
Unfixing of sealing cover





Unfixing of gearbox cover
Expand spring snap ring to unfix snap
ring from the groove of ball bearing
Remarks:
Once the spring snap ring is expanded, it
will be detached due to the dead weight
of output shaft.

Spring snap ring

Unfixing of third gear and fourth gear
shifting fork guide rail/third gear and
fourth gear shifting fork/ Fifth gear and
reverse gear shifting fork guide rail/fifth
gear and reverse gear shifting fork

Third gear and fourth
gear shifting fork

(1) Move the third gear and fourth gear
shifting fork and fifth gear and reverse
gear shifting fork in the direction shown
in the figure

Fifth gear and reverse
gear shifting fork

Fifth gear and reverse
gear shifting fork

(2) Move the third gear and fourth gear
shifting fork and fifth gear and reverse
gear shifting fork in the direction shown
in the figure and unfix the shifting fork

Third gear and fourth
gear shifting fork

Output shaft

Input shaft

Unfixing of input shaft/output shaft
Unfix the input shaft and output shaft
simultaneously.

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