Chery B11. Manual — part 64

Chery·Maintenance Manual for Oriental Son

Manual Transmission

Adjustment before assembly
Select washer of different thickness to
adjust the preload on differential
(1) Place the soldering tin (10mm in
length and 1.6mm in diameter) on the
gearbox cover as where the figure shows
and then fix the bearing outer ring and
differential.
(2) Fix clutch cover and screw the bolt
with the required torque.
(3) If the soldering tin in not flattened,
replace it with thicker soldering tin and
repeat Step (1) and (2).
(4) Use a pair of micrometer calipers to
measure the thickness (T) of flattened
soldering tin and select the washer
thickness as per the following equation:
(T+0.005mm) ~ (T+011mm)

Notice for assembling
Fixing of input shaft/output shaft
Fix input shaft and output shaft
simultaneously


Fixing of fifth-gear and reverse-gear
shifting fork/fifth-gear and reverse-gear
shifting fork guide rail/ third-gear and
fourth-gear shifting fork/third-gear and
fourth-gear shifting fork guide rail

Third gear and fourth gear
shifting fork guide rail

(1) Move the third-gear and fourth-gear
synchronizer shaft housing and fifth-gear
and reverse-gear synchronizer shaft
housing in the direction as the figure
shows.

Third gear and fourth
gear shifting fork

Fifth gear and
reverse gear
shifting fork guide
rail

Fifth gear and Reverse
gear shifting fork

(2) Fix third-gear and fourth-gear
shifting fork and guide rail as well as
fifth-gear and reverse-gear shifting fork
and guide rail.

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

Fifth gear and reverse
gear shifting fork
guide rail

(3). Fix the shifting forks in the sleeve
and move the shifting fork guide rails in
the direction as the figure shows.

Third gear and
fourth gear shifting
fork guide rail

Fixing the spring pin



Fixing the washer
Fix the washer selected in the section of
“Adjustment before Assembly”.











Fixing the outer ring




Fixing the gearbox cover
(1) Squeeze out the sealant which is
1.5mm in diameter onto the gearbox
cover as the figure shows.
Required sealant:
Mitsubishi Sealant Part No MD 997740
or equivalent
Note:
The sealant shall be applied in a
continuous and even manner.

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

(2) Fix gearbox cover and then expand
the spring snap ring.
(3) Tighten the bolt on gearbox cover
with the required torque.
Remarks:
Turn over the gearbox so that the spring
snap ring will be automatically wedged
into the groove subject to the dead load
of the output shaft.

Snap ring rail

Fixing the sealing cover

Sealing cover

Press the sealing cover to the bottom as
the figure shows.





Fixing the bottom cover
Squeeze out the sealant which is 1.5mm
in diameter onto the gearbox cover as
the figure shows.
Required sealant:
Mitsubishi Sealant Part No MD 997740
or equivalent
Note:
The sealant shall be applied in a
continuous and even manner.

Fixing the controller cover
Squeeze out the sealant which is 1.5mm
in diameter onto the gearbox cover as
the figure shows.
Required sealant:
Mitsubishi Sealant Part No MD 997740
or equivalent
Note:
The sealant shall be applied in a
continuous and even manner

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Chery·Maintenance Manual for Oriental Son

Manual Transmission

O-ring

Fixing the speedometer gear
Apply gearbox oil onto the O-ring of the
speedometer gear.
Gearbox oil
Hypoid gearbox lubricating oil that
complies with API categorization GL-4
or above
SAE 75W-85W

Fixing the gear lever
Apply lubricating grease onto the sliding
surface of control shaft of gear lever
bracket block.

Control
shaft

Required lubricating grease:
Mitsubishi lubricating grease Part No.
0101011 or equivalent


Checking
Backup light switch

Gear lever
bracket block

Check if there is any open circuit
between terminals

Switch status

Circuit

Pressed

Open

Released

Closed

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