Chery Tiggo T11 LHD. Manual — part 2

Chery T11 Service Manual

Body and Accessories

-5-

2) Unplug the wiring harness of back door

from the wiring harness of the body.

3) Dismantle two fixing bolts of rear door

stopper on body.

4) Remove the wiring harness of back door

together with back door.

5) Install in the reversed sequence.

Tightening torque for connection between

hinge and body: 36±4Nm

Part No.: T11-6301013 (4 pcs)

Tightening torque for connection between

hinge and door: 50±5Nm

Part No.: T11-6301011 (4 pcs)

Tightening torque for connection between

back door stopper bracket and the body:
27Nm

Part No.: Q1840816 (2 pcs)

6. Removal and Installation of Lock

Lock of Engine Hood

1) Dismantle the upper part of the lock of

engine hood.

2) Dismantle the lower part of the lock.

Note: The lower part of the lock is riveted,

and normally no need to be dismantled. Rivet
may be damaged during dismantling.

Rivet

Sheath

of Back

Door

Wire

Harness

Chery T11 Service Manual

Body and Accessories

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3) Remove the cable for the lock of engine

hood.

a. Dismantle the beam assembly above

the water tank firstly.

b. Loosen the pull lock of engine hood.

4) Install in the reversed sequence.

Tightening torque for connection between

upper part of the lock for engine hood and
the body: 11Nm

Part No.: Q1420616 (4 pcs)

Tightening torque for connection between

beam assembly above water tank links and
the body: 10 Nm

Part No.: Q1420616 (4 pcs)

Lock of back door

1) Dismantle the lock body.

2) Pull out the plug for wiring harness.

Bolt

Bolt

Plug

Chery T11 Service Manual

Body and Accessories

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3) Dismantle the lock buckle.

4) Install in the reversed sequence.

Tightening torque for connection between

rear door lock and the body: 15Nm
B11-6105011 (3 pcs)

Tightening torque for connection between

the lock buckle of rear door and the body:
12±2Nm
B11-6105011 (3 pcs)

Lock of 4 doors

1) Dismantle the lock for the right front door.

2) Remove the internal unlock cable and lock

up the lockup cable.

3) Dismantle

the

lock

buckle

with

screwdriver.

4) Install in the reversed sequence.

Tightening torque for connection between

lock assembly and the door: 9±1Nm
B11-6105011 (3 pcs)

Tightening torque for connection between

lock buckle and the body: 12±2Nm
Q2580830 (3 pcs)

Note: Please refer to the removal procedure of
right front door for the disassembly of the rest
three doors.

Bolt

3 Fixing Bolts

Lockup Cable

Internal
Unlock
Cable

Bolt

Chery T11 Service Manual

Body and Accessories

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7. Door Adjustment

Left/Right Back Door

Have the door gap well adjusted with spacer
gauge (adjust the gap between back door and
triangle window to be 8±1. 5mm, 6±1mm at
side fender, and 6±1mm at doorsill, levelness
0-0.5mm as shown by the arrow) and leveled
with magnet, then place the nut (Q32008, 2 pcs
both upper and down) into the socket of
pneumatic wrench and tighten up, torque:
35±3Nm.

Check-up:

(1) Any scratch from the assembly; whether the
bolts and nuts are well assembled, and any slip
in the thread and so on.

(2) Whether the gap between back door and
side fender and the levelness are within the
specification, and the edge of back door shall
be 0~0.5mm higher than the side fender.

Left/Right Front Door

Have the door gap well adjusted with spacer
gauge (the gap of upper section between front
door and back door shall be 5.5±0.7mm;
5.5±0.7mm at outside board, 6.5±1mm between
front door and pole A, and 6±1mm between
front/back door and doorsill, levelness 0-0.5mm
as shown by the arrow) and leveled with
magnet, then screw the bolt (PART NO::
T11-6101103, 2 pcs both upper and down) into
the body for 2~3 turns, finally tighten up with
pneumatic wrench, torque: 35±3Nm.

Check-up:

(1) Any scratch from the assembly; whether the
bolts and nuts are well assembled,any slip in
the thread and so on.

(2) Whether the gap between front door and
back door and levelness are within the
specification, and the edge height shall be
0~0.5mm.

Rear door

Assemble the rear door and have the levelness
and gap between the rear fender and side fender
well adjusted to the specification of levelness
0~0.5mm, 5.8±1mm between rear door and the
upper part of side fender, 6.4±1mm at the
middle part of side fender, and 6.2±1mm at the
tail lamp (as shown by the arrow) have the
levelness and gap between rear and head cover
well adjusted to the specification of 9. 3±1.
5mm; Check the gap between rear door and
side fender as well as head cover with the same
specification of above, then tighten up the bolts
(PART NO:: T11-6301011, 2 pcs both upper
and down) by pneumatic gun (the torque
between rear cover and hinge, body shall be 50
Nm±3Nm).

Check-up:

Torque check-up: Check the torque at the rear
door by torque wrench to be 50+3Nm.

Engine hood

Assemble the engine hood: Have the levelness
and gap between engine hood and the fender
well adjusted to the specification of 5±0.5mm,
levelness 0~0.5mm; Tighten up the bolts
(Q1400820, 2 pcs both left and right) by
pneumatic bent wrench to fix the engine hood
to the hinge (torque 30±4Nm).

Check-up:

(1) Check the matching between engine hood
and the fender, and the horizontal aligness with
the front end of the fender (0~0.5mm).

(2) Check the matching of 4 doors, front fender
and rear door with specification, whether there
is any slip thread in the nut and bolt.