Chery A15 / 480 LHD model. Manual — part 50

The quality of spray coating process for surface protective layer plays a decisive part for the
quality of anticorrosive function with protective layer. The processes include.

1. General cleaning, and coating with phosphate.

2. General spray coating with alkyl ester-based paint.

3. PVC gel is sprayed at the joints of body, to prevent leakage, and PVC gel is also to be

sprayed for the lower plate underneath the car body (such as gear case, the lower plate of
car body, door sill, and other places), to prevent the general assembly from damage of
sandstones.

4. Primer is to be spray coated through static electric system, as the second protective layer.

5. According to the principle for optimal efficiency, lacquer enamel shall be sprayed one or

two times (as primer or cleaning coat) through static system.

6. Protection wax is to be sprayed in the open area of the general assembly through timed

spraying system.

PROTECTION OF UNDERBODY PANEL

PVC

Lacquer Putty

SIZE ADJUSTMENT FOR MOVABLE PARTS
To facilitate test and re-installation of the body moveable parts, the correct clearances of
these parts after adjustment are listed below.

TEST DATA

A=4±0.5 B=6.5±1 C=4±0.5 D=6.5±1 E=4±0.5 F=7.5±1 G=4±0.5

OPENING

SIZE

OF

ENGINE

COMPARTMENT AND WINDSCREEN

Size Code STD Value Part Measured
A1090 ±2mm Front Mount

Installation Center

B1550 ±2mm Diagonal Line

between

Fixing

Bolts of Fenders

C628 ±2mm Space between

Mount Installation
Center and Fender

D997 ±2mm Space between

Center of Fire Wall
and Fixing Bolts of
Fender

E731 ±2mm Opening of

Windscreen

Inspect length of diagonal lines of engine
compartment and diagonal lines of the outer
frame of windscreen.
The values of a group of diagonal lines should
be equal:
A1=A2； B1=B2

Size Code STD Value Part Measured
A 1235±2mm Opening of Boot
B 1142±2mm Y-Directional

Distance of Boot

Inspect the length of diagonal lines in the outer
frame of luggage boot.
Values of a pair of diagonal lines should be
equal:
A1=A2；

INSPECT THE SPACE BETWEEN
COLUMN B & COLUMN C

Size Code STD Value Part Measured
A 1484±2mm Y-Directional Space of
Installation

Positions

for

Locking

Column of Column B

B 1365±2mm Y-Directional Space of

Fixing Seats for Safety
Belts with Front Seats

C 1098±2mm Y-Directional Space of
Rear Mount

Installation Center

Positions
D 1459±2mm Y-Directional Space of

Installation

Positions

for Locking Columns
of Real Fender