Chery A15 / 480 LHD model. Manual — part 124

——Shift to 5th and reverse gear.

——Glide the synchronizer downward according

to arrowhead 1 direction and shift to 5th.

——Move the first fork downward according to

the arrowhead 2 direction and shift to reverse
gear.

——Take off fixing bolt and washer of the 5th

synchronizer by a special tool.

——Prize up the 5th fork pad and turn left the 5th

fork bushing, take off the 5th fork assembly.

— — Disassemble 5th driving gear and its

synchronizer assembly.（by special tools）

Special Tool

Special Tool

Special Tool

——Take off 5th driven gear snap ring and 5th

driven gear.

——Take off the bearing shift slice clamping bolt

behind of input shaft by a special tool.

——Disassemble the fixing bolt of transmission

front and rear housing, take off the
transmission housing and front/rear housing
gasket.

Special Tool

——Take off the fork shaft and its upper and lower

spring, take off 5th fork guide assembly,
reverse gear fork guide, 3rd-4th shift fork and
1st-2nd fork.

——Take off 4th driven gear snap ring and 4th

driven gear (by a special tool).

——Take off input shaft A assembly, pay attention

that the reverse gear B are not the shift.

Special Tool

——Take off 3rd driven gear snap ring B from

output shaft, and take off 3rd driven gear. And
take off 2nd driven gear, needle bearing, and
synchronizer ring from output shaft. (by
special tool)

——Prize up reverse shaft by reverse gear idler

until both of them are off clutch housing.

——Take off output shaft 1

st

and 2

nd

synchronizer

assembly and 1

st

synchronizer ring, 1

st

driven

gear and needle bearing, take off shift slice by
a special tool.

——Screw off output shaft front bearing plate

fixing screw, take out output shaft front
bearing plate and output shaft.

——Take off differential assembly.

——Disassemble reverse gear fork and bracket,

returning spring and knob holder.

Special Tool

Special Tool