Chery A15 / 480 LHD model. Manual — part 125

Assembly:

——The assembly of the transmission is in reverse

of its disassembly, pay attention to the below
items:

1. Assemble differential assembly on clutch

housing, at first do not assemble output flange.

2. Assemble output shaft and output shaft front

bearing plate, plug into fixing bolt and fasten
by 40Nm moment.

3. Assemble thrust shim needle bearing. Pay

attention to the direction of the thrust shim, the
inside diameter of thrust shim A should be
integrate closely with the bearing holder. Pay
attention that don’t mix up the 1st and 2nd
synchronizer ring, 1st synchronizer ring is not
sprayed molybdenum and has three gears
missing.

——The side with gears A towards 1st driven gear

B when you assemble the 1st and 2nd
synchronizer.

——Assemble reverse gear idler and idler shaft

onto clutch housing.

——Assemble the needle bearing, synchronizer

ring, and gear of 2nd and 3rd driven gear.
When you assemble the 3rd driven gear, make
sure that the side with bulge towards 2nd
driven gear.

——Use snap ring to adjust the axial size after the

assembly of 3rd driven gear. Choose the
thickest snap ring from the permitted size and
assemble it into the snap ring groove. Make
sure that the snap ring can not too big and can
be assembled into the groove.

Part No.

thickness（mm）

015-1700381AA

2.8

015-170038AB

2.9

015-1700381AC

3.0

015-1700381AD

3.1

015-1700381AE

3.2

——Make sure put the balance spring of fork shaft

into the clutch housing fork shaft hole.

——Assemble the fork assembly into its right

position, and then assemble the idler shaft.

1—1st and 2nd fork
2—3rd and 4th fork
3—5th fork guide and bushing

4—reverse gear fork guide

——Assemble input shaft rear axle pump plate A,

pay attention that the position of A should be
the same as in the picture. Put new front and
rear housing seal shim and assemble
transmission housing.

——Put M17 bolt 1 into the threaded hole(see the

picture), grasp the fork shaft and fillip the
transmission housing with plastic hammer
until the bearing out of position to the right
place. Put in bolt 2 with 15Nm moment. Put in
reverse gear shaft bolt and fasten by 20Nm
moment, put in front/rear housing fixing bolt
and fasten by 25Nm moment; fasten the rear
bearing plate of input shaft by 15Nm moment.

Main points：

1. Please do not take off the fork shaft from

5th fork bushing otherwise the fork and
guide plate will deviate its right position
and fallout.

2. Before assemble the gearshift shaft please

put the transmission at it neutral position.

—— Inset gearshift shaft and big compression

spring, fasten the bolt cover by 50Nm
moment.

——Screw in gearshift positioning holder

assembly and fasten it by 40Nm moment.