Chery A15. Manual — part 61

RESOLUTION GRAPH OF INPUT SHAFT

Resolution Of Input Shaft

1. 5

th

Synchronizer fixing bolt 2.

Fixing bolt shim 3. 5

th

Synchronizer

assembly 4. 5

th

Synchronizer gate

bracket 5. 19 Steel spring 6. 5

th

Hub

sleeve 7. 5

th

Clutch hub 8. 18 Gate

9. Fixing screw of rear bearing plate
10. Input shaft rear bearing 11.
Rear bearing plate 12. 4

th

Driving

gear 13. 4

th

Synchronizer ring 14.

Snap ring 15. 3

rd

-4

th

Synchronizer

assembly 16. 3

rd

-4

th

Hub sleeve

17. 3

rd

-4

th

Clutch hub 20. Input

shaft 21. Clutch housing 22.
Needle bearing 23. Oil seal of
clutch tappet 24. Bushing of clutch
tappet 25. 3

rd

Driving gear 26. 3

rd

Synchronizer 27. Transmission
housing 28. Adjustment shim (may
not use) 29. 5

th

Driving gear plate

30. 5

th

Driving gear 31. 5

th

Synchronizer ring

J-35

RESOLUTION GRAPH OF OUTPUT SHAFT

1. Rear housing 2. 5

th

Driven gear snap ring 3. 5

th

Driven gear 4. Transmission housing

5. Needle bearing 6. 4

th

Driven gear snap ring 7. 4

th

Driven gear 8. 3

rd

Driven gear

snap ring 9.3

rd

Driven gear 10. 2

nd

Driven gear 11. 2

nd

Driven gear and bushing 12. 2

nd

Synchronizer ring 13. 1

st

-2

nd

Synchronizer assembly 14. Steel spring 15. 1

st

-2

nd

Gear

sleeve 16. 1

st

-2

nd

Hub 17. Gate 18. 1

st

Synchronizer ring 19. 1

st

Driven gear 20. 1

st

Needle bearing snap ring 21. Adjustment shim 22. Front bearing external ring 23.
Clutch housing 24. Output shaft front bearing 25. Output shaft 26. Output shaft
intermediate shaft 27. Intermediate bearing pedestal 28. Bearing fixing bolt Output
shaft break down

J-36

ADJUSTMENT TABLE

Adjustment items:

——During the repair of

transmission assembly, you
should think about to adjust
the output shaft or differential
assembly installing dimension
when you change any of the
below element.

——In order to avoid the

ungrateful work we provide
the right table to you.

Adjusted items

Changed parts

Output

shaft

Differential

Transmission housing

No

Adjust

Clutch housing

Adjust

Adjust

Differential cone bearing

No

Adjust

Output shaft

Adjust

No

Output shaft intermediate

bearing pedestal

Adjust No

Differential housing

No

Adjust

Output shaft intermediate

bearing

Adjust No

Output shaft front bearing

Adjust

No

J-37

ADJUSTMENT OF OUTPUT SHAFT

Adjustment:

——You need adjust the thickness of the output

shaft shim after you replaced any part of
clutch housing,output shaft,output shaft
intermediate bearing pedestal, output shaft
intermediate bearing or output shaft front
bearing.

——See the picture, insert adjustment shim with

0.65mm thickness, and press front bearing
external ring of output shaft to bearing
pedestal.

— — Insert the output shaft assembly, put on

bearing pedestal and fasten with 40Nm
moment. See the picture.

Special Tool

Special Tool

J-38