Range Rover Body Repair Manual — part 50
PANEL REPAIRS
11
REPAIR
REAR QUARTER REPAIR PANEL
Remove
1. Disconnect battery earth lead.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove tailgate - upper.
See CHASSIS AND
BODY, Repair.
8. Remove parcel tray support and trim.
See
CHASSIS AND BODY, Repair.
9. Remove ’E’ post - exterior trim.
See CHASSIS
AND BODY, Repair.
10. Remove ’D’ and ’E’ post trims.
See CHASSIS
AND BODY, Repair.
11. Remove wheel arch liner - rear.
See CHASSIS
AND BODY, Repair.
12. Remove rear quarterlight.
See CHASSIS AND
BODY, Repair.
13. Remove rear quarter rubbing strip.
See
CHASSIS AND BODY, Repair.
14. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
15. Remove rear seat belt - left hand or right hand.
See CHASSIS AND BODY, Repair.
16. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
NOTE: In this operation, the rear quarter
repair panel, outer quarter and rear quarter
repair panel are replaced in combination.
17. Cut new rear quarter repair panel to form MIG
welded butt joints with existing panels.
CAUTION: Do NOT cut into the inner
quarter during this operation.
18. Reverse removal procedure.
19. Remove stands and lower vehicle.
77
PANEL REPAIRS
NEW RANGE ROVER
12
REPAIR
LOAD FLOOR SIDE
Remove
1. Disconnect battery earth lead.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel mating faces. Punch or
drill holes in new rear floor panel for plug welding
as shown. Plug weld also to spare wheel well
edges using holes left by spot weld cutter.
9. Reverse removal procedure.
10. Remove stands and lower vehicle.
REAR CROSSMEMBER PANEL
Remove
1. Disconnect battery earth lead.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel joint faces. Punch or
drill holes in new rear crossmember panel for
plug welding as shown.
9. Reverse removal procedure.
10. Remove stands and lower vehicle.
PANEL REPAIRS
13
REPAIR
REAR FLOOR EXTENSION PANEL
Remove
1. Disconnect battery earth lead.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel joint faces. Punch or
drill holes in new rear crossmember extension
panel for plug welding as shown.
9. Reverse removal procedure.
10. Remove stands and lower vehicle.
SPARE WHEEL CLOSING PANEL
Remove
1. Disconnect battery earth lead.
2. Disconnect all ECUs.
3. Disconnect airbags and sensor system.
4. Disconnect alternator.
5. Remove rear seat belt - left hand.
See
CHASSIS AND BODY, Repair.
6. Remove rear seat belt - right hand.
See
CHASSIS AND BODY, Repair.
7. Remove rear seatbelt - centre.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel joint faces. Punch or
drill holes in new spare wheel closing panel for
plug welding as shown.
9. Reverse removal procedure.
77
PANEL REPAIRS
NEW RANGE ROVER
14
REPAIR
LOWER PANEL
Remove
1. Disconnect battery earth lead.
2. Disconnect all ECUs.
3. Disconnect airbags and sensor system.
4. Disconnect alternator.
5. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
6. Remove tailgate striker.
See CHASSIS AND
BODY, Repair.
7. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
Refit
8. Prepare and clean panel joint faces. Punch or
drill holes in new lower panel for plug welding as
shown.
WARNING: remove ALL traces of adhesive
from joints to quarter panels before plug
welding.
9. Reverse removal procedure.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст