Range Rover Body Repair Manual — part 49
PANEL REPAIRS
7
REPAIR
’BC’ POST INNER PANELS
Remove
1. Disconnect battery earth lead.
2. Raise side of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove front seat.
See CHASSIS AND BODY,
Repair.
7. Remove seat belt - front.
See CHASSIS AND
BODY, Repair.
8. Remove front seat belt adjustable mounting.
See CHASSIS AND BODY, Repair.
9. Remove ’B’ post trim.
See CHASSIS AND
BODY, Repair.
10. Remove rear door assembly.
See CHASSIS
AND BODY, Repair.
Refit
NOTE: In this operation, the inner panels
are replaced in combination with a ’B’ post
reinforcement and repair panel.
11. Prepare and clean panel joint faces. Punch or
drill holes in new ’BC’ post inner panels for plug
welding as shown.
12. Reverse removal procedure.
13. Remove stands and lower vehicle.
77
PANEL REPAIRS
NEW RANGE ROVER
8
REPAIR
ROOF ASSEMBLY
Remove
1. Disconnect battery earth lead.
2. Disconnect all ECUs.
3. Disconnect airbags and sensor system.
4. Disconnect alternator.
5. Remove headlining - sliding roof.
See CHASSIS
AND BODY, Repair.
6. Remove sliding roof - electric.
See CHASSIS
AND BODY, Repair.
7. Remove windscreen.
See CHASSIS AND
BODY, Repair.
8. Remove front door assembly.
See CHASSIS
AND BODY, Repair.
9. Remove rear door assembly.
See CHASSIS
AND BODY, Repair.
10. Remove tailgate - upper.
See CHASSIS AND
BODY, Repair.
11. Remove seat belt - front.
See CHASSIS AND
BODY, Repair.
12. Remove front seat belt adjustable mounting.
See CHASSIS AND BODY, Repair.
13. Remove A, B, D and E post trims.
See
CHASSIS AND BODY, Repair.
14. Remove sunroof drain tube - front.
See
CHASSIS AND BODY, Repair.
15. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
16. Prepare and clean panel joint faces. Punch or
drill holes in new roof assembly for plug welding
as shown.
WARNING: Remove ALL traces of
adhesive from joints to cant rail front and
rear corners before plug welding.
17. Reverse removal procedure.
PANEL REPAIRS
9
REPAIR
OUTER REAR QUARTER PANEL
Remove
1. Disconnect battery earth lead.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove parcel tray support.
See CHASSIS
AND BODY, Repair.
8. Remove parcel tray support trim.
See CHASSIS
AND BODY, Repair.
9. Remove ’E’ post - exterior trim.
See CHASSIS
AND BODY, Repair.
10. Remove D and E post trims.
See CHASSIS
AND BODY, Repair.
11. Remove wheel arch liner - rear.
See CHASSIS
AND BODY, Repair.
12. Remove rear quarter light.
See CHASSIS AND
BODY, Repair.
13. Remove quarter panel rubbing strips.
See
CHASSIS AND BODY, Repair.
14. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
15. Remove rear seat belt - left hand or right hand.
See CHASSIS AND BODY, Repair. See
CHASSIS AND BODY, Repair.
16. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
17. Prepare and clean panel joint faces. Punch or
drill holes in new panel for plug welding as
shown. Apply structural adhesive at joint to outer
wheelarch.
See Corrosion protection.
WARNING: Remove ALL traces of
adhesive from joint to lower panel before
plug welding.
18. Reverse removal procedure.
19. Remove stands and lower vehicle.
77
PANEL REPAIRS
NEW RANGE ROVER
10
REPAIR
INNER REAR QUARTER PANEL
Remove
1. Disconnect battery earth lead.
2. Raise rear of vehicle.
WARNING: Support on safety stands.
3. Disconnect all ECUs.
4. Disconnect airbags and sensor system.
5. Disconnect alternator.
6. Remove tailgate - lower.
See CHASSIS AND
BODY, Repair.
7. Remove tailgate - upper.
See CHASSIS AND
BODY, Repair.
8. Remove parcel tray support and trim.
See
CHASSIS AND BODY, Repair.
9. Remove ’E’ post - exterior trim.
See CHASSIS
AND BODY, Repair.
10. Remove ’D’ and ’E’ post trims.
See CHASSIS
AND BODY, Repair.
11. Remove wheel arch liner - rear.
See CHASSIS
AND BODY, Repair.
12. Remove rear quarterlight.
See CHASSIS AND
BODY, Repair.
13. Remove appropriate rubbing strip.
See
CHASSIS AND BODY, Repair.
14. Remove rear bumper valance.
See CHASSIS
AND BODY, Repair.
15. Remove rear seat belt - left hand or right hand.
See CHASSIS AND BODY, Repair. See
CHASSIS AND BODY, Repair.
16. Remove sunroof drain tube - rear.
See
CHASSIS AND BODY, Repair.
Refit
NOTE: In this operation, the inner rear
quarter panel, outer quarter and rear
quarter repair panel are replaced in
combination .
17. Prepare and clean panel joint faces. Apply
structural adhesive at joint to floor at lower edge
of wheelarch.
See Corrosion protection.
Plug weld at joints to floor using holes left by spot
weld cutter. Cut inner rear quarter to form seam
welded butt joints with existing panel.
WARNING: Remove ALL traces of
adhesive from joint to floor inside vehicle
before plug welding.
18. Reverse removal procedure.
19. Remove stands and lower vehicle.
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