Range Rover Body Repair Manual — part 35
CHASSIS AND BODY
65
REPAIR
SUN VISOR
Service repair no - 76.10.47
Remove
1. Release visor from clip.
2. Remove 3 visor retaining screws.
3. Disconnect visor lamp multiplug.
4. Remove visor.
5. Remove clip if required. Carefully lever plastic
tag down.
6. Remove screw, remove clip.
Refit
7. Reverse removal procedure.
SILL FINISHER
Service repair no - 76.43.84
Remove
1. Remove 3 screws securing front tread plate.
2. Remove 2 screws securing rear tread plate.
3. Remove trim stud securing rear of sill finisher.
4. Release 8 clips securing finisher to sill.
5. Remove sill finisher.
Refit
6. Renew clips as necessary.
7. Reverse removal procedure.
76
CHASSIS AND BODY
NEW RANGE ROVER
66
REPAIR
TAILGATE - UPPER
Service repair no - 76.28.29
Remove
1. Remove both ’E’ post finishers.
2. Remove 2 trim fixing studs. Release headlining
from ’E’ posts.
3. Release 4 turn buckles securing access panel to
LH side load space trim. Remove panel.
4. Locate rear screen washer non-return valve.
Disconnect tailgate feed tube from valve.
5. Attach draw string to tube to aid re-assembly.
6. Release tailgate harness protective sleeve from
roof panel.
7. Disconnect 3 tailgate harness multiplugs from
body harness. Pull plugs out through hole in roof
panel.
8. Pull screen washer tube out through hole in roof
panel. Disconnect draw string.
9. Mark outline of hinge on tailgate to aid
re-assembly.
10. Apply protective tape to roof panel before
releasing tailgate.
11. With assistance, disconnect gas struts from
tailgate.
12. With assistance, remove 4 bolts securing hinges
to tailgate. Remove tailgate.
CHASSIS AND BODY
67
REPAIR
Refit
13. With assistance, position tailgate to hinges. Align
marks. Secure with bolts. Tighten to
25 Nm. (18
lbf.ft)
14. With assistance, connect gas struts to tailgate.
15. Remove protective tape from roof panel.
16. Attach draw string to washer tube. Pull tube
along roof into position at ’E’ post. Remove draw
string.
17. Connect tube to non-return valve.
18. Feed 3 tailgate harness multiplugs through roof
panel. Connect to body harness.
19. Secure tailgate harness protective sleeve to roof
panel.
20. Reposition headlining at ’E’ posts. Secure with
studs.
21. Fit load space access panel. Secure with turn
buckles.
22. Fit both ’E’ post finishers.
Adjust
23. Check alignment of lower tailgate.
See this
section.
24. Align tailgate to aperture by adjusting position of
hinges on tailgate or body.
25. Align tailgate to adjacent body panels by
adjusting position of hinges on body.
NOTE: To prevent wind noise, ensure top
edge of tailgate does not stand proud of
roof panel.
TAILGATE - LOWER
Service repair no - 76.28.30
Remove
1. Remove parcel tray support trim from RH side of
luggage area.
See this section.
2. Disconnect tailgate harness multiplug from body
harness. Release grommet from lower of ’E’
post. Pull harness from body.
3. Fit protection under tailgate.
4. Mark outline of hinges to body to aid
reassembly.
5. Remove bolt securing each check strap to body.
Collect spacer and fibre sealing washer.
76
CHASSIS AND BODY
NEW RANGE ROVER
68
REPAIR
6. With assistance, remove bolts securing tailgate
hinges to body. Remove tailgate complete with
hinges.
Refit
7. With assistance, position tailgate to body.
Secure with bolts. Tighten to
25 Nm. (18 lbf.ft)
8. Position support stays with spacer and sealing
washer next to body. Tighten to
22 Nm. (16
lbf.ft)
9. Remove protection.
10. Feed tailgate harness into ’E’ post. Connect
multiplug to body harness.
11. Fit harness grommet to ’E’ post.
12. Fit parcel tray support trim.
See this section.
Adjust
13. Align tailgate to aperture by adjusting position of
hinges on tailgate or body.
14. Align tailgate to adjacent body panels by
adjusting position of hinge to tailgate.
15. When tailgate alignment is correct, adjust height
and inboard/outboard position of each striker.
Tighten striker bolts. Check for correct latching.
16. Slacken bolts, re-adjust striker positions as
necessary. Tighten to
8 Nm. (6 lbf.ft)
TAILGATE STRIKER
Service repair no - 76.37.26
Remove
1. Remove 2 bolts securing striker. Remove striker.
Refit
2. Position striker. Secure with bolts
3. Close tailgate. Check alignment.
4. If necessary, open tailgate, slacken bolts, realign
striker. Re-tighten bolts.
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