Discovery (1995+): Body Repair Manual — part 17
76
CHASSIS AND BODY
6
REPAIR
ADJUSTMENT-FRONT DOOR LOCK AND HANDLE
ASSEMBLY
Service repair no - 76.37.47
Inside door release handle to lock
1. Refit the inside door release handle surround
before any adjustment is made, allowing the
handle to be set from the correct operating
position.
2. At the lock end of the interior handle connecting
rod, rotate the spring tensioned nyloc nut
clockwise or counter-clockwise, as necessary to
shorten or extend the operating length of the rod.
Outside door release handle to lock
3. Disconnect the connecting rod from the plastic
ferrule at the rear of the outer door release
handle. Rotate the rod clockwise or
counter-clockwise to shorten or extend the
operating length as necessary.
NOTE: Door release should be effective
before the total handle movement is
exhausted to provide a small overthrow
movement.
CHASSIS AND BODY
7
REPAIR
REAR SIDE DOORS
Service repair no - 76.28.02
Remove
1. Disconnect battery negative lead.
2. Detach the convoluted grommet from the ’B’
post.
3. Withdraw the door harness multiplugs from the
’B’ post and disconnect them.
4. Remove the bolts and washers securing the
check strap to the ’B’ post.
WARNING: Instruction 5 MUST BE carried
out with assistance.
5. Remove the door hinge ’C’ clips from the hinge
posts and with assistance carefully lift the door
from the vehicle.
Refit
6. Reverse removal procedure. Fitting new ’C’ clips
if the existing ones are worn or distorted.
7. Check the operation of the door and lock. If
necessary, adjust the door and striker.
Adjust
8. Adjust the door by adding or removing shims
between the hinge and the door to move the
door forward or rearward in the opening.
9. To adjust the door up, down or in and out of the
opening, loosen the screws securing the hinges
to the door, adjust as necessary and retighten
the screws to the correct torque value.
10. Adjustment of the door striker is identical to the
procedure for front doors.
NOTE: If it is necessary to remove the
hinges from the ’B’ post they must be
refitted in exactly the same position, using
an equal thickness of shims to those removed.
76
CHASSIS AND BODY
8
REPAIR
REAR SIDE DOOR - TRIM PANEL
Service repair no - 76.34.04
Remove
1. Disconnect battery negative lead.
2. Remove the two securing screws and detach the
door pull from its mounting brackets.
3. Remove the securing screw and detach the
interior door release handle surround.
4. Where applicable remove the window winder or
release electric switch and disconnect.
5. Detach the trim panel by inserting a trim panel
removing tool between the trim panel and the
inner door panel, gently prise out the plastic
securing clips from their respective holes in the
inner panel.
6. Lift the trim panel over the remote button and
clear of the door. Where applicable disconnect
the electrical plug from the window lift switch and
withdraw the panel.
NOTE: With the trim panel removed the
remote button and rod will fall from its
location in the bellcrank. Observe its
correct location and withdraw from the door
panel.
7. If a new trim panel is to be fitted, remove the
window lift switch, door bin and remote button
finisher from the existing trim panel and fit them
to the new panel.
Refit
8. Reverse removal procedure. Ensuring correct
fitment of the sill button operating rod.
CHASSIS AND BODY
9
REPAIR
REAR SIDE DOOR LOCK, INSIDE AND OUTSIDE
RELEASE HANDLES
Service repair no - 76.37.13/32
Remove
1. Ensure that the window is in the fully closed
position.
2. Disconnect battery negative lead.
3. Remove the interior trim panel from the door.
See this section.
4. Remove the plastic vapour barrier sheet.
5. Disconnect the inside release handle control rod
by pulling it from its location in the door lock.
6. Disconnect the sill locking control rod from the
lock by releasing the metal clip.
7. Disconnect the outside release handle control
rod by pulling it out of the plastic ferrule.
8. Remove the two countersunk screws from the
door edge and the single screw and shakeproof
washer from the inner door panel. Retrieve any
spacing washers which may be fitted between
the inner door panel and lock.
9. Withdraw the lock through the upper rear
opening in the inner door panel.
NOTE: If necessary the following items
can be removed.
10. Remove the two nuts, shakeproof washers and
retaining bracket securing the outer release
handle which are accessible through the upper
rear cut-out on the inner door panel.
11. Carefully detach the handle from the outer door
panel.
12. Remove the two screws and plain washers
securing the inside release handle to the inner
door panel and withdraw the handle complete
with connecting rod.
13. Disconnect the sill button connecting rod from
the bellcrank and withdraw the rod complete with
sill button.
Sill locking bellcrank
14. Using a small screwdriver, or length of 3.175 mm
(1/8 in) diameter rod, press the plastic locking
pins through the respective square inserts in the
inner door panel.
15. Release the bellcranks from the inner door panel
and unhook the respective connecting rods.
16. Withdraw the bellcranks from inside the door
panels.
NOTE: When refitting the bellcranks the
locking pins are entered into the square
insert from outside and pressed in flush.
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст