Discovery (1995+): Body Repair Manual — part 32
76
CHASSIS AND BODY
66
REPAIR
15. Release LH and RH, ’A’ post trim finishers from
uppermost retaining clips.
16. With assistance, release headlining from LH and
RH, ’A’, ’B’ and ’D’ post finishers.
17. Remove headlining assembly.
Dismantle
18. Remove 22 nuts securing headlining stowage
nets and rear headlining panel.
19. Remove stowage nets and headlining panel.
20. Collect 7 mounting plates.
Rebuild
21. Position stowage nets and headlining panel, fit
mounting plates to studs and secure with nuts.
Refit
22. With assistance, fit headlining and position to LH
and RH, ’A’, ’B’ and ’D’ post finishers.
23. Secure LH and RH, ’A’ post trim finisher
retaining clips.
24. Fit rear sun roof aperture seal.
25. Fit and tighten screw securing rear headlining
panel to body.
26. Position vents to headlining, attach clips to vents
and secure to headlining.
27. Position rear sun roof switch, connect multiplug
and secure to headlining panel.
28. Position rear passenger interior lamp, connect
multiplug and secure to headlining panel.
29. Fit front sun roof aperture seal.
30. Fit LH and RH sun visor retaining clips to body.
31. Fit and tighten screws securing sun visor
retaining clips and secure screw covers.
32. Fit RH alpine light trim casing.
See this
section.
33. Fit LH alpine light trim casing.
See this section.
34. Fit front headlining stowage panel.
See this
section.
35. Fit grab handles.
See this section.
36. Fit sun visors.
See this section.
CHASSIS AND BODY
67
REPAIR
ASH TRAY - DASH PANEL CENTRAL LOUVRE
PANEL
Service repair no - 76.67.26
Remove
1. Open ash tray.
2. Press release catch and remove ash tray.
Refit
3. Fit ash tray.
HEADLINING STOWAGE PANEL - FRONT - WITH
SUN ROOF FITTED
Service repair no - 76.67.27
Remove
1. Remove 10 screws securing stowage panel to
body.
2. Release panel and disconnect Lucar and 4
multiplugs.
3. Remove stowage panel assembly.
76
CHASSIS AND BODY
68
REPAIR
Dismantle
4. Remove interior lamp lens.
5. Remove 2 nuts securing lamp to stowage panel.
6. Remove lamp.
7. Remove alarm volumetric sensor/blanking plate.
8. Remove electric sun roof switch pack.
9. Remove electric sun roof manual opening plug.
Rebuild
10. Fit electric sun roof manual opening plug to
panel.
11. Fit alarm volumetric sensor.
12. Fit electric sun roof switch pack to panel.
13. Fit interior lamp to panel and secure with nuts.
14. Fit interior lamp lens.
Refit
15. Position stowage panel assembly and connect
Lucar and multiplugs.
16. Align panel to headlining and secure with
screws.
REAR FOLD DOWN SEAT BELTS - LH WITH REAR
AIR CONDITIONING FITTED
Service repair no - 76.73.28/20
Remove
1. Locate the seat in the down position, remove the
seat belt strap and buckle from their stowed
positions.
2. Remove seat belt strap and buckle retaining bolt
covers.
3. Remove bolts securing strap and buckle.
4. Remove seat belts and collect spacers.
Refit
5. Fit spacers to seat belt retaining bolts, position to
fixings and tighten to
32 Nm (24 lbf ft) .
6. Fit seat belt retaining bolt covers.
7. Secure seat belt strap and buckle to their stowed
positions and position seat in the up position.
CHASSIS AND BODY
69
REPAIR
FRONT SEAT BELTS - 5 DOOR (96 MODELS)
Service repair no - 76.73.10
Remove
1. Move the seat to gain access to the seat belt
mountings.
2. Remove the cover and securing bolt to release
the upper mounting and spacer from the ’B’ post
adjustable mounting.
3. Electric seats only: Release fixings securing
the seat side valance.
4. Remove the side valance.
5. Remove the Torx bolt securing the lower
mounting to the seat.
6. Detach the door seals from the ’B’ post
sufficiently to allow removal of the lower trim
panel from the post.
7. Release the seat belt from the split section at the
top of the trim panel and withdraw the panel.
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