Defender 90 NAS. Manual — part 97
86
ELECTRICAL
4
REPAIR
HEADLAMP BEAM ALIGNMENT
Service repair no - 86.40.17
Check
Check main beam alignment using beam setting
equipment. Should this not be available the beam can
be temporarily checked and adjusted as follows:-
1. Position vehicle, unladen, on level ground with
tyres correctly inflated, approximately 4 meters
from a wall or screen, marked as illustrated
below.
2. The beam centres ’A’ are measured horizontally
on the vehicle and headlamp centre dimension
’B’ vertically from the ground.
3. Switch on main beam and adjust setting, as
necessary, with trimmer screws.
SIDE, TAIL AND INDICATOR LAMPS
Service repair no - 86.40.34 Parking lamp
Service repair no - 86.40.42 Indicator lamp
Service repair no - 86.40.45 Tail lamp, indicator
lamp
Service repair no - 86.40.91 Reverse lamp
Remove
1. Release 2 screws and withdraw lens.
2. Twist counter-clockwise and withdraw bulb
holder.
3. Remove bulb, bayonet fixing.
4. Disconnect bulb holder from multiplug.
5. If necessary, remove 2 screws and withdraw
lamp boss.
Refit
6. Fit lamp boss, if applicable.
7. Connect bulb holder to multiplug.
8. Fit bulb of same wattage, if renewed.
9. Fit lens.
ELECTRICAL
5
REPAIR
REAR NUMBER PLATE LAMP - BULB RENEWAL
Service repair no - 86.40.85
Remove
1. Remove single screw securing lamp cover and
lens to bulb holder.
2. Remove bulb/s from holder.
Refit
3. Fit new bulb/s.
4. Fit lamp lens and cover.
REAR NUMBER PLATE LAMP
Service repair no - 86.40.86
Remove
1. Remove single screw and remove lamp cover
and lens.
2. Remove rear speaker.
See CHASSIS AND
BODY, Repair, Radio speaker - rear
3. Through speaker aperture, disconnect lamps
leads from harness.
4. Remove 2 bolts, nuts and washers securing
lamp to vehicle body.
5. Remove bulb holder, complete with rubber seal
and mounting plinth.
Refit
6. Feed lamp unit leads through vehicle body and
secure bulb holder, seal and plinth.
7. Fit lamp leads to harness connectors.
8. Fit radio speaker.
See CHASSIS AND BODY,
Repair, Radio speaker - rear
9. Fit lens and lamp cover.
86
ELECTRICAL
6
REPAIR
INTERIOR LAMP - BULB REMOVAL
Service repair no - 86.45.01
Remove
1. Prise lens from lamp unit.
2. Spread bulb holder contacts and release bulb.
Refit
3. Spread bulb holder contacts and fit new bulb.
4. Fit lamp lens.
INTERIOR LAMP
Service repair no - 86.45.02
Remove
1. Prise lens cover from lamp unit.
2. Remove 2 nuts securing lamp unit to headlining
and roof mounting bracket.
3. Remove lamp unit from mounting bracket studs
and disconnect harness plug.
4. Remove interior lamp.
Refit
5. Reconnect harness plug and locate lamp unit on
mounting bracket studs. Ensure lamp switch
eyelet is correctly seated on lamp unit base.
6. Secure lamp unit to mounting bracket and fit
lamp lens.
ELECTRICAL
7
REPAIR
WARNING LAMP ASSEMBLY
Service repair no - 86.45.60 - Warning lamp
assembly
Service repair no - 86.45.61 - Warning lamp bulb
renewal
Remove
1. Disconnect battery.
2. Remove 2 screws and withdraw warning light
assembly from instrument panel.
3. Remove multi-plug to give access to warning
lamp bulbs.
4. Twist bulb holder and pull it from its socket.
5. Pull bulb from holder.
Refit
6. Fit new bulb and refit holder.
7. Fit multi-plug.
8. Fit warning lamp assembly to instrument panel
9. Reconnect battery.
INSTRUMENT ILLUMINATION - BULB
Service repair no - 86.45.48
Remove
1. Remove 4 screws retaining instrument panel.
2. Release panel from fitted position to gain access
to bulbs.
3. Pull bulb holder from gauge, twist bulb holder
and pull from socket.
4. Pull bulb from holder.
Refit
5. Fit new bulb and refit holder.
6. Position instrument panel and secure with
screws.
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