Defender 90 NAS. Manual — part 82
76
CHASSIS AND BODY
26
REPAIR
10. Remove 4 screws and remove both demister
vents from crash pad.
11. Remove 3 screws securing crash pad to fascia
bulkhead.
12. Remove crash pad.
13. Remove rear door switch panel.
See
ELECTRICAL, Repair, Switch panel-rear door
services
14. Remove 2 screws, washers and nuts securing
auxiliary switch panel to lower fascia panel and
switch cover.
15. Withdraw switch panel and disconnect harness
leads.
16. Remove 2 screws securing switch cover to
parcel tray.
17. Remove air conditioning fascia duct bezel.
See
AIR CONDITIONING, Repair, Fascia duct
bezel
18. If air conditioning is not fitted, remove 4 screws
and remove both footwell vents from lower fascia
panel.
19. Remove single screw and detach door check
strap cover from LH and RH doors.
20. Remove 3 screws securing wiper motor cover to
fascia bulkhead.
21. Release locating pins from fascia panel, lower
wiper motor cover and disconnect instrument
ilumination switch plug. Retain wiper motor rack
cover.
22. Remove centre console.
See Centre console
23. Prise out 2 large and 5 small cap fasteners
securing trim panel to parcel shelf and fascia
bulkhead.
24. Carefully fold back trim panel to clear fresh air
vent operating levers and remove panel from
parcel shelf.
25. Release demist hose and lift parcel shelf from
lower fascia panel (heater duct). Feed main
harness leads and plugs through aperture in
parcel shelf.
26. Remove parcel shelf.
27. Remove 4 screws securing bottom edge of lower
fascia panel to fascia bulkhead, noting position
of both footwell cover retaining plates. Remove
retaining plates.
28. Unscrew 2 retaining bolts securing top edge of
lower fascia panel to bulkhead.
29. With assistance, release lower fascia panel and
remove from vehicle.
CHASSIS AND BODY
27
REPAIR
Refit
30. Position lower fascia panel to bulkhead and
secure top edge with 2 bolts.
31. Locate RH footwell cover retaining plate under
bottom edge of fascia panel and secure with 3
screws.
32. Repeat operation for LH footwell cover retaining
plate.
33. Fit remaining lower fascia panel fixing screws.
34. Locate parcel shelf. Ensure all rear door services
and auxiliary switch panel harness leads and
plugs are fed through aperture in parcel shelf.
35. Fit demist hoses into heater duct of lower fascia
panel. Ensure flanges of hose grommets are
correctly seated.
36. Fit trim panel and secure with cap fasteners.
37. Fit centre console.
See Centre console
38. Reconnect instrument illumination switch plug
and locate wiper motor cover pins in lower fascia
panel and secure wth 3 screws. Ensure wiper
rack cover is correctly seated.
39. Fit door check strap covers on both sides.
40. Fit air conditioning fascia duct bezel.
See AIR
CONDITIONING, Repair, Fascia duct bezel
41. If air conditioning is not fitted, fit footwell vents to
lower fascia panel.
42. Fit auxiliary switch cover to parcel tray.
43. Connect leads and plugs to auxiliary switches
and clock.
44. Secure switch panel to lower fascia panel and
switch cover.
45. Fit rear door switch panel.
See ELECTRICAL,
Repair, Switch panel-rear door services
46. Fit crash pad to fascia bulkhead.
47. Fit demister vents in crash pad.
48. Fit grab handle to lower fascia panel and secure
to crash pad. Refit Land Rover decal.
49. Connect multi-plugs to rear screen, hazard and
interior lamp switches and fit switch panel to
fascia panel.
50. Fit heater control cable.
See HEATING AND
VENTILATION, Repair, Heater control cable -
air distribution
51. Fit instrument binnacle.
See ELECTRICAL,
Repair, Instrument binnacle
52. Fit steering column nacelle.
53. Fit steering wheel.
54. Reconnect battery.
FRONT WING [FENDER] ASSEMBLY
Service repair no - 76.11.05
Remove
1. Release exterior roll-over bar from its fitted
position to allow removal of front wing [fender].
See exterior roll-over bar
2. Raise and support front of vehicle on safety
stands.
3. Remove road wheel.
4. Disconnect wiring connectors for parking and
indicator lamps.
5. Disconnect harness multiplug for headlamp.
6. Position wiring clear of wheel arch.
7. Inside wing [fender] rear: Loosen fully 3 bolts
securing wing [fender] bulkhead.
8. Remove 2 bolts securing wheel arch to brackets,
front and rear.
9. From inside engine bay: Remove bolt securing
rear of wing [fender] to bulkhead.
10. Remove 2 bolts securing wing [fender] to
bracket, front bottom.
11. Remove 2 bolts securing wing [fender] to
bracket, front top.
12. Lift wing [fender] assembly and disengage rear
from 3 bolts and remove.
Refit
13. Ensure washers are against heads of bolts with
clearance to insert wing [fender].
14. Position and engage rear of wing [fender] onto
bolts.
15. Fit bolts securing top of wing [fender] to front
bracket, do not tighten.
16. Fit bolts securing bottom of wing [fender] to front
bracket, do not tighten.
17. Fit bolts securing wheel arch to brackets, do not
tighten.
18. Position wiring inside wheel arch.
19. Fit bolt securing top of wing [fender] to bulkhead.
20. Align wing [fender] to ’A’ post and tighten bolts
inside wing [fender] and at top.
25 Nm, 18 lbf ft.
21. Align front of wing [fender] and tighten bolts at
front.
25 Nm, 18 lbf ft.
22. Tighten bolts inside wheel arch.
25 Nm, 18 lbf ft.
23. Connect wiring.
24. Fit road wheel and lower vehicle, tighten nuts to
130 Nm, 95 lbf ft.
25. Fit exterior roll-over bar.
See exterior roll-over
bar
76
CHASSIS AND BODY
28
REPAIR
TRIM CASING - FRONT DOOR SOFT TOP
Service repair no - 76.34.01
Remove
1. Prise open 2 finishers and remove 2 screws
securing door pull.
2. Remove 13 screws securing door trim casing.
3. Release trim casing from door, disconnect wires
from speaker and withdraw casing from door
handle.
Refit
4. Ensure screw inserts are in door panel or use
new inserts. Ensure that anti-vibration pads are
in position on trim casing.
5. Position trim casing to door, connect speaker
wiring and engage door handle, align fixings in
door and secure with screws.
6. Fit door pull, secure with screws and insert
finishers.
FRONT DOOR LOCK - SOFT TOP
Service repair no - 76.37.12
Remove
1. Remove door casing.
See Trim casing - front
door soft top
2. Remove 2 screws, washers and nut retainer
securing top of lock to door.
3. Remove 2 nuts, washers and screw retainer
securing bottom of lock to door.
4. Withdraw lock complete from door panel.
5. Remove door lock gasket.
6. Clean sealant from retainer plates.
7. Insert key into barrel, depress lock barrel plunger
and withdraw lock barrel.
Refit
8. Fit new barrel into lock.
9. Apply sealant to lock retainer plates.
10. Fit lock to door with a NEW gasket.
11. Secure with retainer plates, screws, washers
and nuts.
12. Close door and check for correct latching with
striker.
13. Adjust striker as necessary.
See Adjustment,
Door lock striker - adjust
14. Refit door casing.
See Trim casing - front
door soft top
CHASSIS AND BODY
29
REPAIR
TAIL DOOR LOCK - SOFT TOP
Service repair no - 76.37.16
Remove
1. Open tail door.
2. Remove 2 screws, washers and nut retainer
securing top of lock to door.
3. Remove 2 nuts, washers and screw retainer
securing bottom of lock to door.
4. Withdraw lock assembly.
5. Remove door lock gasket.
6. Clean sealant from retainer plates.
7. Insert key into barrel, depress lock barrel plunger
and withdraw barrel from lock.
Refit
8. Fit new barrel into lock.
9. Apply sealant to lock retainer plates.
10. Fit lock to door with a NEW gasket.
11. Secure with retainer plates, screws, washers
and nuts.
12. Close door and check for correct latching with
striker.
13. Adjust striker as necessary.
See Adjustment,
tail door striker - adjust
PRIVATE LOCK - TAIL DOOR
Service repair no - 76.37.42
Remove
1. Remove tail door lock.
See Door lock - tail
door
2. Insert key in barrel.
3. Depress lock barrel plunger (seeST1979M).
4. Withdraw barrel from lock.
Refit
5. Reverse removal procedure.
6. Refit tail door lock.
See Door lock - tail door
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