Defender 90 NAS. Manual — part 81
76
CHASSIS AND BODY
22
REPAIR
REAR HEADLINING - HARD TOP
Service repair no - 76.64.11
Remove
1. Remove rear end trim panel.
See Rear end
trim panel - hard top
2. Remove side trim panels.
See Side trim panel
- hard top
3. Remove rear grab handles.
See Rear grab
handle - hard top
4. Remove rear end lining.
See Rear end lining
hard top
5. Remove rear interior lamp.
See ELECTRICAL,
Repair, Interior lamp
6. Remove interior roll-over bar.
See Interior
roll-over bar - hard top
7. Carefully prise out 7 trim studs securing rear and
front headlining to roof mounting brackets.
8. Release front corners of headlining from cant
rail, on both sides.
9. Pull headlining forwards sufficiently to clear rear
end lining mounting brackets.
10. Release rear corners of headlining from cant rail,
on both sides.
11. Lower rear headlining from roof and remove
from vehicle.
NOTE: Take care not to bend headlining
on removal and refitting.
CHASSIS AND BODY
23
REPAIR
Refit
12. With assistance, position rear headlining to roof
and locate rear corners in cant rail.
13. Push headlining rearwards and position over
rear end lining mounting brackets.
14. Locate front corners of headlining in cant rail.
15. Position front edge of rear headlining over front
headlining and secure with trim studs.
16. Adjust rear headlining to achieve good fit at all
corners.
17. Fit rear interior lamp.
See ELECTRICAL,
Repair, Interior lamp
18. Fit interior roll-over bar.
See Interior roll-over
bar - hard top
19. Fit rear end lining.
See Rear end lining - hard
top
20. Fit rear grab handles.
See Rear grab handle -
hard top
21. Fit side trim panels.
See Side trim panel -
hard top
22. Fit rear end trim panels.
See Rear end trim
panel - hard top
BONNET LOCK
Service repair no - 76.16.21
Remove
1. Open bonnet.
2. Mark position of guide plate and lock to bonnet
platform.
3. Remove 8 screws securing grille.
4. Remove grille.
5. Remove 2 bolts securing guide plate and lock.
6. Remove guide plate.
7. Release spring securing lock to bonnet platform.
8. Slacken clamping bolt securing bonnet release
cable.
9. Remove lock.
Refit
10. Fit spring between lock and bonnet platform.
11. Position lock and guide plate to bonnet platform
and nip up bolts.
12. Position guide plate and lock to position marks
and tighten bolts to
10 Nm. 7 lbf/ft.
13. Fit cable to lock and tighten clamping bolt.
14. Check operation of release cable and adjust if
necessary.
15. Fit grille and tighten securing screws.
16. Close bonnet.
76
CHASSIS AND BODY
24
REPAIR
BONNET RELEASE CABLE
Service repair no - 76.16.29
Remove
1. Open bonnet.
2. Remove 8 screws securing grille.
3. Remove grille.
4. Slacken clamping bolt securing bonnet release
cable.
5. Remove cable from lock.
6. Release cable from clip on underside of bonnet
platform.
7. Feed cable through valance.
8. Collect cable grommet.
9. Loosen clamping nut securing bonnet release
pull to mounting bracket.
10. Remove bonnet release pull from mounting
bracket.
11. Withdraw cable through bulkhead.
Refit
12. Feed cable through bulkhead and fit bonnet
release pull to mounting bracket. Tighten
clamping nut.
13. Route cable along inner wing.
14. Feed cable through valance.
15. Fit grommet between cable and valance.
16. Fit cable to securing clip on underside of bonnet
platform.
17. Fit cable to lock and tighten clamping bolt.
18. Check operation of release cable and bonnet
lock and adjust if necessary.
19. Fit grille and tighten screws.
20. Close bonnet.
CHASSIS AND BODY
25
REPAIR
LOWER FASCIA PANEL (HEATER DUCT)
ASSEMBLY
Service repair no - 76.46.05
Remove
1. Disconnect battery.
2. Remove steering wheel. If necessary, use puller
LRT-57-014.
3. Remove 7 screws and lift lift top half of nacelle
from steering column switch assembly.
4. Ease bottom half of nacelle from switch
gaiters/grommets and remove.
5. Remove instrument panel.
See INSTRUMENTS,
Repair, Instrument panel
6. Disconnect heater control cable.
See HEATING
AND VENTILATION, Repair, Heater control
cable - air distribution
7. Prise out Land Rover decal and remove screw
securing grab handle to crash pad.
8. Remove screw securing grab handle to lower
fascia panel.
9. Lift grab handle to release locating pins from
fascia panel.
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