Discovery 2. Manual — part 511

FUEL DELIVERY SYSTEM - V8

REPAIRS 19-2-15

Tank - fuel

$% 19.55.01

Remove

1. Drain fuel tank.

+

FUEL DELIVERY SYSTEM - V8,

ADJUSTMENTS, Fuel tank - drain.

2. Raise rear of vehicle.

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.

3. All except NAS models:Release clips

securing filler and breather hoses. Release
hoses from filler tube.

4. NAS models: Loosen securing clip and

release filler tube from fuel tank.

5. Disconnect fuel tank vent pipe from filler tube.
6. Support weight of fuel tank underneath cradle.

7. Remove 2 nuts and 2 bolts securing cradle to

chassis.

8. With assistance, lower LH side of fuel tank then

remove fuel tank from chassis.

9. Remove cradle from fuel tank.

Non NAS fuel tank

10. Remove 2 scrivets securing heat shield and

remove heat shield.

11. All except NAS models: Release securing clip

and remove breather hose from fuel tank.

Refit

1. Fit breather hose to fuel tank and secure with

clip.

2. Position heat shield and secure with scrivets.
3. With assistance, position fuel tank and cradle.
4. Fit nuts and bolts securing cradle to chassis.

Tighten bolts to 45 Nm (33 lbf.ft) and nuts to 26
Nm (19 lbf.ft).

5. Connect vent hose.
6. Connect breather and filler hoses and secure

with clips.

FUEL DELIVERY SYSTEM - V8

19-2-16 REPAIRS

Filler tube - fuel

$% 19.55.07

Remove

1. Raise rear of vehicle.

WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.

2. Ensure fuel tank is less than half full. If not,

drain fuel tank to less than half full.

+

FUEL DELIVERY SYSTEM - V8,

ADJUSTMENTS, Fuel tank - drain.

3. Remove filler cap.

Non NAS installation

4. Drill out rivet securing lower part of mud flap

support bracket and release bracket .

5. All except NAS models: Disconnect filler

hose, breather hose and vent pipe from filler
tube.

NAS installation

6. NAS models: Loosen securing clip and

release filler tube from fuel tank.

7. NAS models: Disconnect vent pipes from filler

tube.

8. Release filler tube from grommet in body and

remove from under rear wing. Collect grommet.

9. NAS models: Remove cable tie securing

pressure sensor pipe to filler tube and remove
filler tube.

Refit

1. NAS models: Position filler tube to pressure

sensor pipe and secure with new cable tie.

2. Fit grommet to body, position filler tube under

rear wing and secure in grommet.

3. NAS models: Connect filler tube to fuel tank

and secure with clip. Connect vent pipes to filler
tube.

4. All except NAS models: Connect filler hose

and breather hose to filler tube and secure with
clips. Connect vent pipe to filler tube.

5. Position support bracket to mud flap and

secure with new rivet.

6. If applicable, refill fuel tank with extracted fuel.
7. Fit filler cap.
8. Remove stand(s) and lower vehicle.

FUEL DELIVERY SYSTEM - V8

REPAIRS 19-2-17

Solenoid - fuel filler flap release

$% 19.55.17

Remove

1. Remove loadspace RH side trim casing.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

2. Remove 2 nuts and release solenoid from

body panel.

3. Disconnect multiplug and remove solenoid.

Refit

1. Position solenoid and connect multiplug.
2. Position solenoid to panel and tighten nuts.
3. Fit loadspace RH side trim casing.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Trim casing - side - loadspace.

Switch - fuel filler flap release - up to
03MY

$% 19.55.23

Remove

1. Carefully remove switch.
2. Disconnect multiplug from switch.
3. Remove switch.

Refit

1. Connect multiplug switch.
2. Position switch and push to secure.

FUEL DELIVERY SYSTEM - V8

19-2-18 REPAIRS

Switch - fuel filler flap release - from
03MY

$% 19.55.23

Remove

1. Remove 2 screws securing instrument cowl to

fascia and release the cowl from the retaining
clips.

2. Disconnect multiplug from the fuel filler flap

release switch.

3. Remove the fuel filler flap release switch from

the instrument cowl.

Refit

1. Fit and secure the fuel filler flap release switch

to the instrument cowl and connect the
multiplug.

2. Fit the instrument cowl to the fascia and secure

with screws.