Discovery 2. Manual — part 510

FUEL DELIVERY SYSTEM - V8

ADJUSTMENTS 19-2-11

ADJUSTMENTS

Fuel tank - drain

$% 19.55.02

Drain

1. Disconnect both leads from battery.

WARNING: Always disconnect the negative
lead first. Disconnection of the positive lead
while the negative lead is connected could
result in a short circuit through accidental
grounding and cause personal injury.

2. Connect TestBook to vehicle and depressurise

fuel system.

3. Remove fuel pump.

+

FUEL DELIVERY SYSTEM - V8,

REPAIRS, Pump - fuel.

4. Using a fuel recovery appliance, drain the fuel

from the tank into a sealed container. Follow
the manufacturers instructions for the
connection and safe use of the appliance.

Refill

1. Fit fuel pump unit.

+

FUEL DELIVERY SYSTEM - V8,

REPAIRS, Pump - fuel.

2. Refill fuel tank with extracted fuel.
3. Connect battery leads, positive lead first.

FUEL DELIVERY SYSTEM - V8

19-2-12 ADJUSTMENTS

FUEL DELIVERY SYSTEM - V8

REPAIRS 19-2-13

REPAIRS

Switch - inertia - fuel cut-off

$% 19.22.09

Remove

1. Disconnect multiplug from fuel cut-off switch.
2. Remove 2 screws securing fuel cut-off switch to

bulkhead.

3. Remove fuel cut-off switch from bulkhead.

Refit

1. Position fuel cut-off switch to bulkhead and

secure with screws.

2. Connect multiplug to fuel cut-off switch.
3. To set the fuel cut-off switch, depress the top of

the fuel cut-off switch.

Pump - fuel

$% 19.45.08

NOTE: The fuel pump and fuel gauge tank unit are
integral parts of the fuel pump housing and cannot be
renewed separately

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.
3. Models with third row seats: Remove RH

third row seat.

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SEATS, REPAIRS, Seat - third row.

4. Remove 5 trim clips securing lower edge of RH

'D' post trim casing.

5. Models with rear ICE controls: Remove

screw securing remote ICE controls to RH side
trim casing.

6. Models with rear ICE controls: Release ICE

controls from RH side trim casing. Disconnect
multiplug and remove ICE controls.

7. Partially remove tail door aperture seal in the

area of the RH side trim casing.

FUEL DELIVERY SYSTEM - V8

19-2-14 REPAIRS

8. Remove 2 trim clips securing RH side trim

casing to body.

9. Remove rear lamp access panel from RH side

trim casing.

10. Remove trim clip securing RH side trim casing

to lower 'E' post.

11. Models with third row seats: Remove bolt

securing lower mounting of third row seat belt to
body.

12. Remove RH side trim casing.
13. Pull back loadspace carpet from fuel pump

access panel.

14. Remove 6 screws securing access panel.
15. Remove access panel.
16. Disconnect multiplug and fuel hose from fuel

pump housing.

CAUTION: Always fit plugs to open
connections to prevent contamination.

17. NAS models: Disconnect pressure sensor

pipe from fuel pump housing.

CAUTION: Always fit plugs to open
connections to prevent contamination.

18. Use LRT-19-009 to remove locking ring from

fuel pump housing.

19. Remove fuel pump housing.
20. Remove and discard sealing ring from fuel

pump housing.

Refit

1. Clean fuel pump housing and mating face on

fuel tank.

2. Fit new seal to mating face on fuel tank.
3. Fit fuel pump housing to fuel tank and use LRT-

19-009 to fit locking ring.

4. Connect multiplug and fuel hose to fuel pump

housing.

5. NAS models: Connect pressure sensor pipe to

fuel pump housing.

6. Fit access panel and secure with screws.
7. Reposition loadspace carpet.
8. Fit RH side trim casing.
9. Models with third row seats: Fit bolt securing

lower mounting of third row seat belt to body
and tighten to 50 Nm (37 lbf.ft).

10. Fit trim clip securing RH side trim casing to

lower 'E' post.

11. Fit rear lamp access panel to RH side trim

casing.

12. Fit trim clips securing RH side trim casing to

body.

13. Fit tail door aperture seal.
14. Models with rear ICE controls: Connect

multiplug to remote ICE controls.

15. Models with rear ICE controls: Fit ICE

controls to RH side trim casing and secure with
screw.

16. Fit trim clips securing lower edge of RH 'D' post

trim casing to body.

17. Models with third row seats: Fit RH third row

seat.

+

SEATS, REPAIRS, Seat - third row.

18. Connect battery earth lead.
19. Fit battery cover and secure with fixings.