Discovery 2. Manual — part 351

HARNESSES

REPAIRS 86-7-27

94. Disconnect 3 multiplugs from LH rear door

harness.

95. Withdraw harness to interior.
96. Manoeuvre harness over steering column

support bracket.

97. With assistance remove main harness.

Refit

1. With assistance position main harness to body

and manoeuvre over steering column support
bracket.

2. Lay harness in position and secure to floor

clips and retainers.

3. Connect LH and RH rear door multiplugs.
4. Connect CD player multiplug.
5. Position centre console earth headers and

secure with nuts.

6. Fit rear carpet.

+

INTERIOR TRIM COMPONENTS,

REPAIRS, Carpet - rear.

7. Connect DCU multiplug.
8. Connect Lucar to handbrake switch.
9. Fit and tighten nuts securing harness to

transmission tunnel.

10. Secure harness to pedal box.
11. Position footwell earth header and secure with

nut.

12. Feed RH side of harness into engine bay.
13. Position carpet.
14. Connect wiper motor multiplug, position

mechanism and secure with nuts and bolts.

15. Connect ECM multiplug.
16. Position RH lower 'A' post earth header and

secure with nut, connect cruise control
multiplug.

17. Connect RH front door and RH side body

harness multiplugs.

18. Secure multiplugs to steering column support

bracket and connect brake and clutch pedal
multiplugs.

19. Connect multiplugs to column switch and

passive coil.

20. Position passenger compartment fusebox,

connect multiplugs, fit fusebox to fascia and
secure with nut.

21. Connect ignition switch multiplug to fuse box.
22. With assistance feed LH side of harness into

engine bay.

23. Connect multiplugs to front door harness and

body harness.

24. Position earth headers to LH lower 'A' post and

secure with nuts.

25. Connect multiplugs to ECU pack.
26. Position harness in engine bay.
27. Connect and secure heated front screen

multiplugs.

28. Fit plenum molding.

+

HEATING AND VENTILATION,

REPAIRS, Plenum Air Intake.

29. Connect multiplugs to ABS sensor and fuel

cut-off switch.

30. Using draw string feed harness through inner

wing, remove draw string, connect repeater
lamp multiplug and fit lamp.

31. Connect multiplugs to ABS modulator.
32. Feed harness through to front panel.
33. Position body earth leads and secure with

bolts.

34. Connect washer reservoir multiplugs and

pipes, secure pipes with clips.

35. Secure fog lamp multiplug.
36. Secure earth header behind headlamp.
37. Connect multiplugs to headlamp level motor,

headlamp and side lamp.

38. Fit indicator lamp

+

LIGHTING, REPAIRS, Lamp - front

repeater - up to 03MY.

39. Connect multiplug to LH horn.
40. Feed harness to ACE accelerometer, connect

multiplug and secure with cable ties.

41. Connect cruise control, ABS sensor and brake

fluid level switch multiplugs.

42. Connect engine harness multiplug and feed

harness along RH wing to fuse box.

43. Using draw string pull harness through inner

wing, remove draw string, connect repeater
lamp multiplug and fit lamp.

44. Connect chassis harness multiplugs.
45. Position engine bay fuse box and connect

multiplugs, fit fuse box and secure with screws.

46. Connect multiplugs to front of fuse box.
47. Position battery and starter cables and secure

with screws.

48. Fit fuse box cover.
49. Position earth lead and secure with nut.

HARNESSES

86-7-28 REPAIRS

50. Feed harness through to front panel.
51. Secure fog lamp multiplug.
52. Connect headlamp level motor, headlamp and

side lamp multiplugs.

53. Fit indicator lamp.

+

LIGHTING, REPAIRS, Lamp - front

repeater - up to 03MY.

54. Secure harness to RH front panel.
55. Connect cooling fan and horn multiplug.
56. Secure harness to lower support rail.
57. Connect receiver drier and air temperature

sensor multiplugs.

58. Fit front bumper.

+

EXTERIOR FITTINGS, REPAIRS,

Bumper assembly - front.

59. Fit battery tray.
60. Fit air filter assembly.

+

ENGINE MANAGEMENT SYSTEM -

V8, REPAIRS, Air cleaner assembly.

61. Position both lower 'A' post trims and secure

with studs.

62. Fit heater assembly.

+

HEATING AND VENTILATION,

REPAIRS, Heater assembly - models with
air conditioning.

+

HEATING AND VENTILATION,

REPAIRS, Heater assembly - models
without air conditioning.

Harness - main - DVD unit

$% 86.70.25

Remove

1. Remove battery cover and disconnect the

battery earth lead.

2. Remove CD switch box.

+

IN CAR ENTERTAINMENT,

REPAIRS, Switch box - CD/DVD player.

3. Remove DVD player unit.

+

IN CAR ENTERTAINMENT,

REPAIRS, DVD screen/player unit.

4. Release screw covers, remove 4 screws and

remove front and rear grab handles from
drivers side.

HARNESSES

REPAIRS 86-7-29

5. Carefully release 'A' post upper finisher from

drivers side.

6. Disconnect tweeter multiplug and remove 'A'

post finisher.

7. Collect finisher securing clips.

8. Remove 3 screws securing drivers side sun

visor and release sun visor.

9. Disconnect multiplug and remove sun visor.

10. Remove 3 screws securing drivers side corner

of stowage pocket to roof panel.

HARNESSES

86-7-30 REPAIRS

11. Release front door seal for access to drivers

side 'A' post lower finisher.

12. Remove 2 fixings and remove 'A' post lower

finisher from drivers side.

13. Release drivers side front and rear door

aperture seals from upper flanges for access to
'B' post upper finisher.

14. Release upper finisher from 'B' post.

15. Release multiplug from DVD unit mounting

bracket.

16. Release 2 harness retaining clamps on 'A' post.