Discovery 2. Manual — part 396
MAINTENANCE
PROCEDURES
10-11
Air cleaner - V8 engine
Replace
1. Replace air cleaner element.
V8, REPAIRS, Element - air filter.
Clean
1. Clean the drain hole in filter casing.
Air cleaner and dump valve - diesel
engine
Replace/clean
1. Replace air cleaner element.
Td5, REPAIRS, Element - air filter.
2. Remove all dirt from dump valve.
Auxiliary drive belt
Check
TD5 auxiliary belt
V8 auxiliary belt
1 Tensioner pulley
2 Alternator
3 A/C compressor
4 ACE pump
5 Idler pulley - V8 only
6 PAS pump
7 Viscous fan pulley
8 Crankshaft pulley
9 Idler pulley - V8 only
1. Check auxiliary drive belt for signs of splits,
fraying, oil contamination and wear.
MAINTENANCE
10-12
PROCEDURES
Auxiliary drive belt - V8 engine
1. Replace auxiliary drive belt.
REPAIRS, Belt - auxiliary drive.
Auxiliary drive belt - diesel engine
Replace
1. Replace auxiliary drive belt.
REPAIRS, Belt - auxiliary drive.
Fluid reservoirs
Check/top-up — Brake/Clutch reservoir
1. Check fluid level in brake/clutch fluid reservoirs.
2. Clean area around filler cap, remove cap.
3. Top-up if necessary to correct level on reservoir
4. Fit filler cap.
Check/top-up — PAS/ACE reservoirs
1. Check fluid level in PAS and ACE fluid
reservoirs.
2. Clean area around filler cap, remove cap.
3. Top-up if necessary to correct level on reservoir
4. Fit filler cap.
MAINTENANCE
PROCEDURES
10-13
Check/top-up — Washer reservoir
1. Check fluid level in windscreen washer
reservoir.
2. Clean area around filler cap, remove cap.
3. Top-up if necessary to correct level on reservoir
4. Fit filler cap.
Steering box
Check
1. Check steering box for fluid leaks.
Adjust
1. Check that there is no backlash in steering box
with road wheels in straight ahead position.
Adjust if required.
Steering box - check and adjust.
Battery
Check
1. Check battery condition by checking colour of
condition indicator.
l
Green = O.K.
l
Black = Battery requires charging.
l
Clear/white = New battery required.
Clean
1. Clean and grease battery terminals with
petroleum jelly.
MAINTENANCE
10-14
PROCEDURES
Intercooler - diesel engine
Remove
1. Remove intercooler.
Flush
1. Flush intercooler element using Flushing
Solvent Part No. STC 9713, following the
manufacturer's instructions.
2. Thoroughly dry intercooler ensuring that no
trace of solvent remains in the element.
3. Refit intercooler on completion.
Engine oil - V8 engine
WARNING: Avoid excessive skin contact with
used engine oil. Used engine oil contains
potentially harmful contaminants which may
cause skin cancer or other serious skin
disorders.
Replace
1. Position suitable container beneath sump.
2. Clean area around oil drain plug.
3. Remove oil drain plug, discard sealing washer.
4. Allow oil to drain.
5. Fit new sealing washer to oil drain plug.
6. Fit engine drain plug and tighten to 33 Nm (24
lbf.ft).
7. Fill engine with recommended grade of oil to
correct mark on dipstick.
Engine oil - diesel engine
WARNING: Avoid excessive skin contact with
used engine oil. Used engine oil contains
potentially harmful contaminants which may
cause skin cancer or other serious skin
disorders.
Replace
1. Release fixings, remove underbelly panel.
2. Position suitable container beneath sump.
3. Clean area around drain plug.
4. Remove oil drain plug, discard sealing washer.
5. Allow oil to drain.
6. Fit new sealing washer to oil drain plug.
7. Fit engine drain plug and tighten to 23 Nm (17
lbf.ft).
8. Fill engine with recommended grade of oil to
9. Fit front underbelly panel, secure fixings.
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