Discovery 2. Manual — part 228

DOORS

REPAIRS

76-1-7

Regulator and motor - front and rear
door glass

$% 76.31.45

Remove

1. Remove door trim casing.

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DOORS, REPAIRS, Trim casing -

front door.

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DOORS, REPAIRS, Trim casing -

rear door.

2. Carefully release water shedder from door.

3. Lower glass and remove 2 bolts securing door

glass to regulator.

4. Raise glass and secure with a suitable wedge.
5. Disconnect multiplug from glass lift motor.
6. Front door: Remove 6 bolts securing glass

regulator assembly to door.

7. Rear door: Remove 4 bolts securing glass

regulator assembly to door.

8. Manoeuvre regulator through access hole at

bottom of the door.

9. Remove 3 Torx screws securing glass lift

motor to regulator and remove motor.

Refit

1. Clean mating faces of regulator and motor.
2. Fit glass lift motor to regulator and tighten 3

Torx screws to 5 Nm (3.7 lbf.ft).

3. Position regulator in door. Fit bolts securing

regulator to door and tighten to 6 Nm (4.4
lbf.ft).

4. Connect multiplug to glass lift motor.
5. Remove wedge holding glass and position

glass to regulator.

6. Secure glass to regulator with bolts and tighten

to 6 Nm (4.4 lbf.ft).

7. Fit water shedder to door.
8. Fit door trim casing.

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DOORS, REPAIRS, Trim casing -

front door.

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DOORS, REPAIRS, Trim casing -

rear door.

DOORS

76-1-8

REPAIRS

Trim casing - front door

$% 76.34.01.99

Remove

1. Remove 2 screws securing hand rail to door.
2. Remove screw securing door handle

escutcheon to door.

3. Remove escutcheon.
4. Remove 4 screws securing pocket to door.
5. Carefully release 10 clips securing trim casing

to door.

6. If fitted, disconnect multiplug from upper door

speaker.

7. Disconnect multiplug from lower door speaker.
8. Remove trim casing from door.

Refit

1. Position trim casing to door and connect door

speaker multiplug(s).

2. Secure trim casing to door with clips.
3. Fit escutcheon to door handle and secure with

screw.

4. Fit hand rail to door and secure with screws.
5. Fit pocket to door and secure with screws.

DOORS

REPAIRS

76-1-9

Trim casing - rear door

$% 76.34.04.99

Remove

1. Remove screw securing door handle

escutcheon to door.

2. Disconnect multiplug from window switch.
3. Remove door handle escutcheon.
4. Remove 2 screws securing hand rail to door.

5. Carefully release 11 clips securing trim casing

to door.

6. If fitted, disconnect multiplug from upper door

speaker.

7. Disconnect multiplug from lower door speaker.
8. Remove trim casing from door.

Refit

1. Position trim casing to door and connect door

speaker multiplug(s).

2. Secure trim casing to door with clips.
3. Fit hand rail to door and secure with screws.
4. Connect multiplug to window switch.
5. Fit escutcheon to door handle and secure with

screw.

DOORS

76-1-10 REPAIRS

Trim casing - tail door

$% 76.34.09.99

Remove

1. If fitted, remove tail door speaker.

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IN CAR ENTERTAINMENT,

REPAIRS, Speaker - tail door.

2. Remove 2 bolts securing hand rail to tail door

and remove hand rail.

3. Remove screw securing door handle

escutcheon to door and remove escutcheon.

4. Carefully release 20 clips securing trim casing

to tail door.

5. Remove tail door trim casing.

Refit

1. Fit trim casing to tail door and secure with clips.
2. Fit escutcheon to door handle and secure with

screw.

3. Fit hand rail to tail door and secure with bolts

tightened to 10 Nm (7 lbf.ft).

4. If applicable, fit tail door speaker.

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IN CAR ENTERTAINMENT,

REPAIRS, Speaker - tail door.