Discovery 2. Manual — part 667

SEATS

REPAIRS 76-5-19

10. Release clip securing lower edge of squab

cover to seat frame.

11. Remove 2 end clips securing rear edge of

cushion cover to seat frame.

12. Release main central clip securing rear edge of

cushion cover to seat frame.

13. Models with seat heaters: Disconnect seat

heater multiplug.

14. Release bonded rear edge of cushion from

seat frame.

15. Remove seat cushion and cover assembly.
16. Release outer edges of cover from cushion to

gain access to hog rings.

17. Remove 12 hog rings securing cover to

cushion.

18. Remove cover.

Refit

1. Fit cover to cushion.
2. Fit and clamp hog rings securing cover to

cushion.

3. Fit outer edges of cover over cushion.
4. Fit cushion and cover assembly to seat frame.
5. Models with seat heaters: Connect seat

heater multiplug.

6. Secure rear edge of cushion cover with clip.
7. Fit end clips over rear edge of cushion cover.
8. Secure lower edge of squab cover to seat

frame.

9. Secure edges of cushion cover with clips.

10. Secure front edge of cushion cover with clip.
11. Position seat correct way up on work bench.
12. Secure inner edge trim casing to seat frame.
13. Fit outer edge trim casing to seat frame and

secure with screws.

14. Fit front seat.

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SEATS, REPAIRS, Seat - front.

SEATS

76-5-20 REPAIRS

Heating element - cushion - front seat

$% 78.30.24

Remove

1. Remove front seat cushion cover.

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SEATS, REPAIRS, Cover - cushion

- front seat.

2. Carefully release heating element from

cushion pad, ensuring adhesive does not tear
cushion pad.

Refit

1. Ensure cushion pad is free of adhesive.
2. Remove adhesive cover from new heating

element, position element and secure to
cushion pad.

3. Fit front seat cushion cover.

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SEATS, REPAIRS, Cover - cushion

- front seat.

Cover - cushion - rear seat

$% 78.40.04

Remove

1. Remove rear seat.

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SEATS, REPAIRS, Seat - rear.

2. Remove 17 studs securing cushion under tray

and remove tray.

3. Release cushion from 11 hooks at rear of

frame.

4. Remove 2 spring clips securing cushion.
5. Release 8 side clips securing cushion, release

and remove cushion assembly.

SEATS

REPAIRS 76-5-21

6. Push 2 retaining bars through pad.
7. Release cushion from sides of pad to access

hog rings.

8. Remove 33 hogs rings and remove cushion

from pad.

Refit

1. Position cushion to pad and secure with hog

rings.

2. Push retaining bars through pad and fit cover to

sides of pad.

3. Position cushion assembly to frame and

secure side clips.

4. Fit spring clips and secure to hooks at rear of

frame.

5. Position under tray and secure with studs.
6. Fit rear seat.

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SEATS, REPAIRS, Seat - rear.

Bladder - lumbar support

$% 78.60.01

Remove

1. Remove squab cover.

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SEATS, REPAIRS, Cover - squab -

front seat.

2. Disconnect lumbar support pump multiplug.
3. Release lumbar support pump from bladder

retainers.

4. Release bladder from 8 retainers and remove

bladder and lumbar support pump.

5. Collect bladder retainers.

Refit

1. Position bladder retainers to seat frame.
2. Position bladder and secure to bladder

retainers

3. Position pump in bladder retainers and

connect multiplug.

4. Fit squab cover.

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SEATS, REPAIRS, Cover - squab -

front seat.

SEATS

76-5-22 REPAIRS

Motor - fore and aft - front seat

$% 78.70 25

Remove

1. Remove front seat.

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SEATS, REPAIRS, Seat - front.

2. Disconnect multiplug from fore and aft motor.
3. Remove Allen screw securing RH screw

thread to seat frame.

4. Remove 2 retainers from RH fore and aft

gearbox roll pin. Remove roll pin.

5. Remove spacers.
6. Position RH screw thread retainer clear of seat

frame and remove fore and aft motor.

Refit

1. Clean gearbox and motor drive tube.
2. Position motor drive tube to LH gearbox and

align fore and aft motor to seat frame.

3. Fit new gearbox spacers, roll pin and retainers.
4. Align RH screw thread retainer to seat frame

and secure with Allen screw.

Ensure retainer is correctly aligned or
damage may occur when seat motor is
operated.

5. Connect fore and aft motor multiplug.
6. Fit front seat.

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SEATS, REPAIRS, Seat - front.